Adsorption Air Conditioning for Continuous Engine-Off Vehicle Cooling

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Solution Overview

Problem

Current air conditioning systems for vehicles, such as truck sleeper compartments and military vehicles, rely on engine power, leading to fuel consumption, pollution, mechanical fatigue, and reduced driver health, while adsorption cooling systems are large and slow to recharge.

Innovation Solution

A closed-loop, continuously rechargeable solid adsorption air conditioning system using desiccant compartments, heat exchangers, a blower, refrigerant, and coolant reservoirs, which operates independently of a vehicle engine by transferring thermal energy to vaporize refrigerant, adsorbing it onto desiccant, and separating with an energy source, allowing for continuous cooling without toxic components and reduced carbon emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If engine power is used to drive air conditioner, then cooling function is provided, but fuel consumption increases and pollutant exposure occurs

Engineering Contradiction:
Improvecabin temperatureVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical compression system with a chemical adsorption system. Instead of using an engine-driven compressor to circulate refrigerant, the system uses desiccant material that passively adsorbs refrigerant vapor at low temperatures and releases it when heated, eliminating the need for mechanical compression and engine power.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes phase transitions of the refrigerant (evaporation and condensation) combined with adsorption/desorption cycles of the desiccant. The refrigerant evaporates at low temperature to provide cooling, then the desiccant adsorbs the vapor, and heating causes desorption and condensation, creating a continuous cooling cycle without mechanical compression.

Inventive Principle:
Principle #36Phase transitions

2Temperature

If engine power is used to drive air conditioner, then cooling function is provided, but engine life decreases due to continual operation

Engineering Contradiction:
Improvecabin temperatureVSAvoidengine life
Core Design Contradiction:
TemperatureVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the mechanical compression system with a chemical adsorption system. Instead of using an engine-driven compressor to circulate refrigerant, the system uses desiccant material that passively adsorbs refrigerant vapor at low temperatures and releases it when heated, eliminating the need for mechanical compression and engine power.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If engine power is used to drive air conditioner, then cooling function is provided, but mechanical fatigue increases due to continuous vibration

Engineering Contradiction:
Improvecabin temperatureVSAvoidmechanical fatigue resistance
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The patent replaces the mechanical compression system with a chemical adsorption system. Instead of using an engine-driven compressor to circulate refrigerant, the system uses desiccant material that passively adsorbs refrigerant vapor at low temperatures and releases it when heated, eliminating the need for mechanical compression and engine power.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If zeolite adsorption cooling system is used, then engine independence is achieved, but system size becomes too large for vehicle use

Engineering Contradiction:
Improveengine independenceVSAvoidsystem volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent changes the refrigerant from traditional high-boiling-point refrigerants to ammonia or other low-boiling-point refrigerants. This allows the adsorption process to occur at lower temperatures and pressures, enabling a more compact system design that can be integrated into vehicle spaces while maintaining engine independence.

Inventive Principle:
Principle #35Parameter changes

5Adaptability or versatility

If zeolite adsorption cooling system is used, then engine independence is achieved, but recharge time becomes excessively long

Engineering Contradiction:
Improveengine independenceVSAvoidrecharge time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent divides the adsorption system into multiple separate desiccant chambers that operate in alternating cycles. While one chamber is adsorbing refrigerant vapor to provide cooling, another chamber is being heated for desorption and recharge. This segmentation allows continuous operation and reduces the effective recharge time perceived by the user.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic alternating operation between multiple desiccant chambers. The system cycles between adsorption and desorption phases in different chambers, ensuring that cooling is continuously provided while recharge occurs in the background without interrupting the cooling function.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient, eco-friendly, and extended continuous cooling for vehicles, reducing fuel consumption, pollutant exposure, and infrared signature, while extending engine life and minimizing fluorocarbon release.

Implementation Method 1

the heat exchanger is warmed such that thermal energy increases and is transferred from the air to the refrigerant causing the refrigerant to turn into vapor

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

the refrigerant to turn into vapor

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 3

the vapor is diffused to one of the desiccant compartments such that the vapor is adsorbed onto the desiccant creating a mixture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

An energy source is applied to the mixture such that the vapor and desiccant are separated

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 5

The coolant is for cooling the desiccant after the vapor and desiccant are separated

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 6

The blower is for blowing ambient air by the heat exchanger such that the blown air is cooled

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS7836723B2Air conditioning system
Publication Date: 2010.11.23 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US7836723B2 patent drawing
  • US7836723B2 patent drawing
  • US7836723B2 patent drawing

AI summary

An air conditioning system that includes desiccant compartments for holding a desiccant; a heat exchanger, a blower and a vessel. The heat exchanger can be filled with a heat transfer medium, while the blower blows ambient air by the heat exchanger such that the blown air is cooled and the heat exchanger is warmed such that thermal energy increases and is transferred from the air to the heat transfer medium causing the heat transfer medium to turn into vapor. The vapor is then diffused to one of the desiccant compartments such that the vapor is adsorbed onto the desiccant creating a mixture. Then an energy source is applied to the mixture such that the vapor and desiccant are separated. The separated vapor is transported to the vessel where it is condensed and then sent back to the heat exchanger, such that the system is able to be continuously operating.