Adsorption Humidifier Airflow Heating and Cooling for Fast Response

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Solution Overview

Problem

Conventional humidifiers for vehicles face issues with temperature and humidity responsiveness during switching between desorption and adsorption, leading to discomfort due to slow temperature changes and the direct supply of warm humidified air.

Innovation Solution

A humidifier design that includes a heating part to quickly heat air before desorption, an adsorbing material module to desorb water, and a cooling part to cool humidified air, improving temperature and humidity responsiveness by rapidly changing air temperature and relative humidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the heater directly heats the adsorption element to quickly raise its temperature for desorption, then the temperature responsiveness improves, but the device complexity and energy consumption increase

Engineering Contradiction:
Improvetemperature responsivenessVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent introduces air as an intermediary medium to transfer heat to the adsorption element. Instead of directly heating the adsorption element with a heater, the system heats air and passes it through the adsorption element, allowing indirect heating. This reduces device complexity while maintaining temperature responsiveness, as the heated air serves as the heat transfer medium.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes pneumatic flow of air through the adsorption element to achieve heat transfer. By circulating air through the adsorption element during desorption mode, the system leverages fluid dynamics to transfer thermal energy efficiently without requiring direct contact heating mechanisms, thereby simplifying the overall device structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If the heater directly heats the adsorption element, then the desorption efficiency improves, but warm humidified air is supplied directly to the user causing discomfort

Engineering Contradiction:
Improvedesorption efficiencyVSAvoiduser discomfort
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the heating and humidification processes into separate stages. First, air is heated in a heating section, then this heated air passes through the adsorption element where water is desorbed. Finally, the humidified air is cooled in a cooling section before being supplied to the user. This segmentation allows desorption efficiency to be maintained while preventing direct supply of warm humidified air that causes discomfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary cooling action to the humidified air before it reaches the user. The cooling section is positioned downstream of the adsorption element, cooling the humidified air in advance before supply. This preliminary action ensures that even though desorption occurs efficiently at high temperature, the user receives comfortably cooled humidified air.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If the adsorption element temperature is increased quickly for desorption, then the humidity responsiveness improves, but the adsorption element takes time to cool down for subsequent adsorption

Engineering Contradiction:
Improvehumidity responsivenessVSAvoidcooling time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent uses air as an intermediary for both heating during desorption and cooling during adsorption. During adsorption mode, cooler air is passed through the adsorption element, efficiently removing heat and reducing cooling time. This dual-use of air as a heat transfer medium optimizes both the heating phase and cooling phase, improving overall cycle efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements periodic switching between desorption and adsorption modes. The system alternates between heating the adsorption element (desorption mode) and cooling it (adsorption mode) in regular cycles. This periodic action allows the adsorption element to reach optimal temperatures for each function while maintaining continuous operation, reducing the perceived waiting time for temperature stabilization.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances temperature and humidity responsiveness, providing comfortable and effective humidification and dehumidification by quickly adjusting air conditions, reducing production costs and downsizing the device.

Implementation Method 1

a heating part that heats air, which is supplied to the adsorbing material

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an adsorbing material module that includes the adsorbing material and that desorbs water, which is adsorbed in the adsorbing material, to air heated by the heating part

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

a cooling part that cools air humidified by the adsorbing material module

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS10112460B2Humidifier
Publication Date: 2018.10.30 DENSO CORP
  • US10112460B2 patent drawing
  • US10112460B2 patent drawing
  • US10112460B2 patent drawing

AI summary

A humidifier supplies humidified air, which is humidified by water desorbed from an adsorbing material, to a humidification object space. The humidifier includes: a heating part that heats air, which is supplied to the adsorbing material; an adsorbing material module that includes the adsorbing material and that desorbs water, which is adsorbed in the adsorbing material, to air heated by the heating part; and a cooling part that cools air humidified by the adsorbing material module. At time of desorption to desorb water from the adsorbing material, the adsorbing material module desorbs water from the adsorbing material to air heated by the heating part, and then the cooling part cools the air to be supplied to the humidification object space as the humidified air. At time of adsorption to adsorb water of air into the adsorbing material, the cooling part cools air, and then water is adsorbed into the adsorbing material.