Adsorption Plate for Plasma Etching Selectivity Control

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Solution Overview

Problem

Current substrate treating technologies face challenges in efficiently controlling the ratio of radicals and etchants in plasma processes, leading to inadequate selectivity during substrate etching, and lack the ability to effectively absorb ultraviolet rays generated from plasma.

Innovation Solution

A substrate treating apparatus with a chamber divided into zones, featuring a shower head with through holes, a support unit, and an adsorption plate that can be detached and replaced, which absorbs specific radicals and ions to adjust the ratio of radicals and etchants, and absorbs ultraviolet rays by using materials like nickel or titanium on the adsorption plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If radicals are increased to enhance etching capability, then etching speed is improved, but selectivity between different films deteriorates

Engineering Contradiction:
Improveetching speedVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

An adsorption plate is introduced as an intermediary component between the plasma source and substrate. This plate selectively adsorbs certain radical species while allowing others to pass through, thereby mediating the interaction between plasma and substrate to achieve both high etching speed and precise selectivity control

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical composition and surface properties of the adsorption plate are optimized to selectively adsorb specific radical types. By changing the material parameters of the adsorption plate, the ratio of different radicals reaching the substrate can be precisely controlled, enabling simultaneous achievement of high productivity and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

2Power

If ultraviolet rays are not absorbed, then plasma generation efficiency is maintained, but harmful UV radiation affects substrate and surrounding components

Engineering Contradiction:
Improveplasma generation efficiencyVSAvoidultraviolet radiation damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The adsorption plate, while primarily designed to control radical composition, simultaneously absorbs harmful ultraviolet radiation generated during plasma generation. This converts a harmful byproduct into a beneficial effect, protecting the substrate and surrounding components from UV damage while maintaining plasma generation efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient substrate treatment by adjusting the selectivity of the etching process, optimizing the amount of radicals and etchants acting on the substrate, and effectively absorbing ultraviolet rays, thereby enhancing the precision and effectiveness of plasma-based substrate processing.

Implementation Method 1

an adsorption plate coupled to the shower head, in which a surface of the adsorption plate is provided with a material that adsorbs radicals contained in the plasma

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a plasma source for forming a plasma in the first zone by exciting the gas

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

Plasma is generated by very high temperatures, strong electric fields, or RF Electromagnetic Fields

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 4

efficiently absorbing ultraviolet rays generated from plasma

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20230207248A1Substrate treating apparatus and substrate treating method
Publication Date: 2023.06.29 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US20230207248A1 patent drawing
  • US20230207248A1 patent drawing
  • US20230207248A1 patent drawing

AI summary

An exemplary embodiment of the present invention provides a substrate treating apparatus, including: a chamber having an inner space; a shower head for partitioning the inner space into an upper first zone and a lower second zone, and formed with a plurality of through holes; a support unit for supporting a substrate in the second zone; a gas supply unit for supplying gas to the first zone; a plasma source for forming a plasma in the first zone by exciting the gas; and an adsorption plate coupled to the shower head, in which a surface of the adsorption plate is provided with a material that adsorbs radicals contained in the plasma.