Advanced air terminal

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Solution Overview

Problem

Hydronic air conditioning systems face challenges such as stratification issues during heating mode leading to discomfort, inaccurate CO2 and temperature measurement due to stratification, oversized air handling units for both hygienic and thermal requirements, and complications in installation due to varying chilled beam sizes.

Innovation Solution

A hybrid air terminal system with a housing, fresh air inlet, outlet and inlet diffusers, a coil for heat transfer, and a fan to condition airflow, along with a CO2 sensor and temperature sensor linked to a controller, which adjusts airflow and heat transfer medium flow to maintain optimal conditions, minimizing fresh airflow and energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high fresh airflow is provided to meet hygienic requirements, then air quality is improved, but air handling unit size and energy consumption increase

Engineering Contradiction:
Improveair qualityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The system dynamically adjusts fresh airflow based on real-time CO2 sensor readings and occupancy detection. The air handling unit modulates its operation to provide minimum hygienic airflow when occupied and reduced airflow when unoccupied, resolving the contradiction between maintaining air quality and reducing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

CO2 sensors provide continuous feedback on indoor air quality, enabling the control system to adjust fresh airflow rates accordingly. This feedback mechanism ensures hygienic requirements are met while avoiding excessive airflow and associated energy waste.

Inventive Principle:
Principle #23Feedback

2Reliability

If high fresh airflow is provided to meet hygienic requirements, then air quality is improved, but air handling unit size increases

Engineering Contradiction:
Improveair qualityVSAvoidair handling unit size
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The air handling unit is designed with variable capacity operation, allowing it to scale its airflow output based on actual occupancy and CO2 levels. This dynamic capability enables a smaller unit to meet hygienic requirements during peak occupancy rather than requiring oversized capacity for maximum occupancy scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (airflow rate, fan speed, coil valve position) based on real-time conditions. This parameter modulation allows the air handling unit to deliver appropriate fresh airflow for hygienic compliance without requiring constant high-capacity operation, enabling downsizing of the unit.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If high water temperature is used in heating mode, then heating capacity is improved, but stratification occurs causing discomfort and measurement errors

Engineering Contradiction:
Improveheating capacityVSAvoidcomfort and measurement accuracy
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The system dynamically adjusts water temperature in the heating coil based on room conditions and airflow rate. By modulating the coil valve and adjusting supply water temperature to match actual thermal loads, the system maintains heating capacity while preventing excessive temperature differences that cause stratification and discomfort.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors provide feedback on room temperature distribution, enabling the control system to adjust water temperature and airflow to maintain thermal uniformity. This feedback prevents stratification by ensuring heating is distributed evenly throughout the space.

Inventive Principle:
Principle #23Feedback

4Use of energy by stationary object

If climatic beam operates without fan in cooling mode, then energy consumption is reduced, but air distribution and comfort are improved

Engineering Contradiction:
Improveenergy consumptionVSAvoidair distribution and comfort
Core Design Contradiction:
Use of energy by stationary objectVSEase of operation

Solution Approach 1:

The system dynamically determines when fan assistance is needed based on cooling load, airflow requirements, and comfort conditions. The fan operates only when necessary to achieve proper air distribution, resolving the contradiction between energy savings and comfort by making fan operation conditional rather than continuous or always-off.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively addresses stratification and comfort issues by minimizing fresh airflow and energy consumption, reducing air handling unit size, and enhancing climatic beam capacity through controlled operational modes, ensuring hygienic and comfort requirements are met with reduced energy expenditure.

Implementation Method 1

A coil is located in the housing through which a heat transfer medium is flowable to condition the fresh airflow and/or the return airflow prior to flowing through the outlet diffuser into the conditioned space

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP2946146B1Advanced air terminal
Publication Date: 2019.12.25 CARRIER CORP
  • EP2946146B1 patent drawingFigure 1
  • EP2946146B1 patent drawingFigure 2
  • EP2946146B1 patent drawingFigure 3~4

AI summary

An air terminal for a heating or air conditioning system includes a housing and a fresh air inlet in the housing to supply a fresh airflow to the air terminal. An outlet diffuser is located at the housing to allow airflow from the air terminal into a conditioned space. An inlet diffuser is located at the housing to allow return airflow from the conditioned space into the air terminal. A coil is located in the housing through which a heat transfer medium is flowable to condition the fresh airflow and/or the return airflow prior to flowing through the outlet diffuser into the conditioned space. A fan is located in the housing to urge return airflow through the inlet diffuser and across the coil.