Aerial Ladder Section Structure for Bending Stress Resistance

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Solution Overview

Problem

Aerial ladder assemblies in fire apparatuses experience extreme bending stresses due to supporting the weight of firefighters and equipment, requiring strong yet lightweight sections to maintain performance.

Innovation Solution

The aerial ladder assembly incorporates a design with longitudinally extending base rails, ladder rungs, top plates, lacing members, and gusset plates to enhance structural integrity and distribute loads effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the aerial ladder assembly uses stronger materials or thicker sections to withstand bending stresses, then strength increases, but weight increases compromising performance

Engineering Contradiction:
Improvebending stress resistanceVSAvoidladder section weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent employs composite construction combining steel base rails with aluminum or lightweight alloy ladder sections. This composite approach allows the structure to achieve required strength for bending stress resistance while minimizing weight through strategic material selection - using strong materials only where structurally necessary and lighter materials where full strength is not required.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The aerial ladder is divided into multiple telescoping sections rather than a single monolithic structure. Each section can be independently optimized for strength-to-weight ratio, and the segmented design allows the ladder to achieve greater overall length without proportionally increasing the weight of each individual section, thus maintaining performance while withstanding bending stresses.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the aerial ladder assembly is extended to reach distant locations, then accessibility improves, but structural stability deteriorates

Engineering Contradiction:
Improveladder extension distanceVSAvoidladder structural stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The ladder is divided into multiple telescoping sections that can be extended incrementally. Each section acts as a structural unit with its own support and bracing, allowing the overall length to increase while maintaining stability through the modular design. The segmented structure prevents the entire ladder from becoming top-heavy or unstable when extended.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates diagonal bracing members and cross-supports that add structural elements in different spatial dimensions. These bracing elements create triangular support structures that prevent lateral buckling and maintain stability as the ladder extends horizontally, effectively using dimensional geometry to counteract the destabilizing effect of increased length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12480362B2Aerial ladder assembly
Publication Date: 2025.11.25 OSHKOSH CORPORATION
  • US12480362B2 patent drawing
  • US12480362B2 patent drawing
  • US12480362B2 patent drawing

AI summary

A fire apparatus includes a chassis, axles coupled to the chassis, a turntable rotatably coupled to the chassis, and an aerial ladder assembly pivotably coupled the turntable and including a ladder section. The ladder section includes a first base rail and a second base rail extending longitudinally, a plurality of ladder rungs extending between the first base rail and the second base rail, a top plate positioned above the first base rail, a series of lacing members coupled to the top plate and the first base rail, and a gusset plate coupled to the top plate and at least one of the lacing members.