Walking Aerial Work Platform With Leveling and Load Sensing

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Solution Overview

Problem

Existing walking type aerial work platforms face challenges in navigating around obstacles, maintaining a horizontal work platform state, and precise load monitoring, which compromises operator safety.

Innovation Solution

A walking type aerial work platform design featuring a retractable large supporting arm, up-and-down amplitude changing mechanism, and leveling mechanism, along with a connecting structure that includes magnetic blocks and springs for enhanced stability and load monitoring, allows for flexible obstacle navigation and precise load measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the work platform is directly hinged with connecting arms, then the structure is simple, but the weighing precision is insufficient

Engineering Contradiction:
Improveweighing precisionVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A sensor platform is introduced as an intermediary component between the work platform and the connecting arms. The sensor platform carries weighing sensors that indirectly measure the work platform weight, avoiding direct hinging while enabling precise measurement. This mediator structure resolves the contradiction by decoupling the mechanical connection from the measurement function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the aerial work platform operates with fixed arm positions, then the structure is stable, but it cannot navigate around obstacles

Engineering Contradiction:
Improveobstacle navigation capabilityVSAvoidplatform stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The large supporting arm is made retractable rather than fixed, allowing it to extend and retract dynamically. This enables the platform to navigate around obstacles by adjusting arm position while the leveling mechanism maintains platform stability during operation. The dynamic structure resolves the contradiction between adaptability and stability.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the work platform is directly connected to connecting arms, then the connection is simple, but the load monitoring is inaccurate

Engineering Contradiction:
Improveload monitoring precisionVSAvoidconnection structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor platform serves as a mediator that separates the mechanical load-bearing function from the measurement function. Weighing sensors are mounted on this intermediary platform to measure load without requiring direct instrumented connection to the work platform, achieving accurate monitoring while managing structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Traditional direct mechanical connection with embedded sensors is replaced by an intermediary platform with separate weighing sensors. This substitution allows for more precise and reliable load measurement while simplifying the overall connection structure between the work platform and supporting arms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and stable operation by maintaining a horizontal work platform state and precise load monitoring, even in the presence of obstacles, thereby ensuring operator safety and stability.

Implementation Method 1

an amplitude changing mechanism is arranged between the large supporting arm and the mast type lifting device; the amplitude changing mechanism includes two first fixed plates fixed on front and rear sides close to a lower end of the large supporting arm; one end of a first oil cylinder is hinged between the two first fixed plates; and the other end of the first oil cylinder is hinged to the mast type lifting device

Methodology Applied
Scientific EffectHydraulic cylinder: Hydraulic Press

Implementation Method 2

the leveling mechanism includes a second oil cylinder and a third oil cylinder; one end of the second oil cylinder is hinged to the mast type lifting device, and the other end of the second oil cylinder is hinged to two second fixed plates; the two second fixed plates are respectively fixed on front and rear sides of the large supporting arm

Methodology Applied
Scientific EffectHydraulic cylinder: Hydraulic Press

Implementation Method 3

one end of the third oil cylinder is hinged to an upper end of the connecting structure; and the other end of the third oil cylinder is hinged to a bottom end of the large supporting arm

Methodology Applied
Scientific EffectHydraulic cylinder: Hydraulic Press

Implementation Method 4

a weighing sensor is arranged at one of the end portions of the first connecting shaft

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS20240083726A1Walking type aerial work platform
Publication Date: 2024.03.14 ZHEJIANG DINGLI MACHINERY CO LTD
  • US20240083726A1 patent drawing
  • US20240083726A1 patent drawing
  • US20240083726A1 patent drawing

AI summary

The present disclosure relates to the field of aerial work, and in particular, to a walking type aerial work platform, including a walking base, wherein the walking base is provided with a turntable; a mast type lifting device is fixed on the turntable; the mast type lifting device is hinged with one end of a retractable large supporting arm; the other end of the large supporting arm is connected with a work platform through a connecting structure; an up-and-down amplitude changing mechanism is arranged between the large supporting arm and the mast type lifting device; and a leveling mechanism is arranged among the mast type lifting device, the large supporting arm, and the connecting structure. The walking type aerial work platform can transport a work platform to an operation point even if there is an obstacle, and can always maintain the work platform in a horizontal state.