Compact Aerial Splicebox with Nested Fiber Trays

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optic fiber spliceboxes are cumbersome, difficult to open and close, and lack efficient protection against weather, leading to increased user activation time and risk of rework due to their large size and complex internal architecture, which is not suitable for the demands of high-density urban telecom networks and FTTx installations.

Innovation Solution

A compact aerial splicebox with a non-electricity conductive design featuring a base with peripheral windows and a hinged cover, a U-section belt for airtight closure, and a ring-shaped handle for easy operation, along with a sealing element and connector trays to simplify optic cable and drop cable management, reducing the size and enhancing accessibility and protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a larger splicebox is used to accommodate more optic fibers, then the capacity to handle high-density fiber connections is improved, but the device size and installation complexity increase

Engineering Contradiction:
Improvenumber of optic fibersVSAvoidsplicebox size
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent implements nested trays within the splicebox structure, where multiple fiber management trays are arranged in a nested configuration. This allows a high number of optic fibers to be organized and accommodated within a compact volume, effectively resolving the contradiction between fiber capacity and device size.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes three-dimensional space optimization by arranging fiber trays in vertical and horizontal layers, maximizing the use of available internal volume. This dimensional organization allows dense fiber accommodation without increasing the external footprint of the splicebox.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a more complex internal architecture is used to protect and organize fibers, then the safety and organization of fiber connections are improved, but the ease of operation and installation time are worsened

Engineering Contradiction:
Improvesafety of fiber connectionsVSAvoiduser activation time
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent divides the internal structure into segmented trays and compartments, each designed for specific functions such as fiber splicing, protection, and routing. This segmentation provides systematic organization that enhances connection safety while maintaining ease of access for activation operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The splicebox is pre-configured with organized trays, protection sleeves, and routing guides during manufacturing. This preliminary preparation reduces on-site installation complexity and activation time, as the protective and organizational structures are already in place rather than requiring field assembly.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a generic splicebox design is used for both splice points and user activation points, then the versatility is improved, but the ease of operation and safety for specific activation tasks are worsened

Engineering Contradiction:
Improvemulti-functionalityVSAvoidactivation work efficiency
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent designs a universal splicebox platform that can be configured for both splice points and user activation points through modular tray arrangements. The same basic structure serves multiple functions, but with optimized internal configurations that facilitate efficient activation operations when equipped with appropriate trays and organization features.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9310579B2Aerial splicebox for fiber optic cables
Publication Date: 2016.04.12 FURUKAWA INDUSTRAL PROD ELETRICOS
  • US9310579B2 patent drawing
  • US9310579B2 patent drawing
  • US9310579B2 patent drawing

AI summary

An aerials splicebox for optic fiber cables is provided which includes: a base, the peripheral wall which is provided with bottom windows and top windows and an external flange articulating a cover provided with a surrounding flange; a belt to be fitted on said flanges, when situated against each other; a ring-shaped handle having a closed end, hinged in the first end of the belt and a bipartite opposing end which is moveable between an inoperative position and an operating position which is situated against the base and aligned with the top windows; a fastener mounted on a belt in order to press the ring-shaped handle against the base; and a sealing element fixed against the peripheral wall of the base and provided with through openings for optic cable, aligned with the respective bottom windows of the base.