Aerodynamic Door Panel for Rail Vehicle Sliding Doors

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Solution Overview

Problem

Rail vehicles with sliding doors experience high overpressure issues due to airflow, leading to malfunctioning sealing elements and increased air leakage, which reduces passenger comfort and air conditioning efficiency.

Innovation Solution

An aerodynamic door panel is strategically positioned relative to the door frame and sliding door, creating a negative pressure area that deflects airflow and reduces overpressure on the sealing elements, thereby minimizing air leakage and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pocket sliding doors are used to enable rapid passenger exchange, then passenger exchange speed is improved, but overpressure builds up at the sealing elements leading to air leakage

Engineering Contradiction:
Improvepassenger exchange speedVSAvoidoverpressure at sealing elements
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

An aerodynamic door panel is introduced as an intermediary element between the sliding door and the outer wall. This panel creates a flow channel that mediates the airflow, generating a suction effect that counteracts the overpressure building up at the sealing elements, thereby preventing air leakage while maintaining the pocket sliding door configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes pneumatic principles by creating a controlled flow channel through the aerodynamic door panel. The airflow dynamics within this channel generate a suction effect (negative pressure) that actively counterbalances the positive overpressure at the sealing elements, using fluid mechanics to resolve the pressure imbalance without mechanical modification of the seal itself

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If sealing elements are reinforced to prevent air leakage, then sealing reliability is improved, but the root cause of overpressure buildup remains unaddressed

Engineering Contradiction:
Improvesealing element reliabilityVSAvoidsealing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the aerodynamic control function from the sealing system itself and places it in a separate aerodynamic door panel. This separates the sealing function (which remains simple) from the pressure control function (handled by the flow channel), allowing the sealing elements to remain simple while still achieving reliable sealing by addressing the root cause of overpressure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the harmful overpressure effect into a beneficial balance by utilizing the natural airflow around the vehicle. The flow channel designed in the aerodynamic door panel transforms the high-speed airflow into a useful suction effect that actively counteracts the overpressure, turning the aerodynamic challenge into a solution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If aerodynamic door panel is positioned to create suction effect, then overpressure at sealing elements is reduced, but flow separation may occur

Engineering Contradiction:
Improveoverpressure at sealing elementsVSAvoidairflow stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The invention carefully controls the geometric parameters of the flow channel in the aerodynamic door panel, specifically the gap width and panel positioning, to optimize the balance between generating sufficient suction effect and maintaining attached airflow. By adjusting these parameters, the design achieves the desired pressure reduction while delaying or minimizing flow separation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces air leakage and energy costs by utilizing an aerodynamic door panel to manage airflow, maintaining passenger comfort and enhancing energy efficiency without requiring a change in the existing sealing concept or materials.

Implementation Method 1

The curvature or deflection of the airflow at the aerodynamic door panel creates a low-pressure area between the end of the door frame furthest from the sliding door

Methodology Applied
Scientific EffectAirflow deflection:

Implementation Method 2

the curvature or deflection of the airflow at the aerodynamic door panel creates a low-pressure area

Methodology Applied
Scientific EffectBernoulli effect: Bernoulli Effect

Implementation Method 3

For example, flow separation can occur at a separation point on the end of the aerodynamic door panel furthest from the sliding door when closed

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Data Source

PatentEP3655302B1Door seal for a rail vehicle
Publication Date: 2021.07.07 SIEMENS MOBILITY GMBH
  • EP3655302B1 patent drawingFigure 1
  • EP3655302B1 patent drawingFigure 2~3
  • EP3655302B1 patent drawingFigure 4~5

AI summary

The invention relates to a rail vehicle (1) which comprises a rail vehicle outside wall (10) having a door opening (12). Furthermore, the rail vehicle (1) comprises a sliding door (20) which engages with an inner region (7) of the rail vehicle (1) with respect to the rail vehicle outside wall (10) and which in the closed state covers the door opening (12). The rail vehicle outside wall (10) has a door frame (22) at an edge region (14) of the door opening (12). Furthermore, a gap (30) formed between the sliding door (20) in the closed state and the door frame (22) is sealed by a sealing element (38). Furthermore, the rail vehicle (1) comprises an aerodynamic door panel (40) which is fastened to the door frame (22), is spatially distanced from the door frame (22) and from the sliding door (20), extends in the vertical direction of the sliding door (20), precedes the gap (30) and is oriented along the door frame (22).