Aerodynamic Panel Actuation via Inflatable Bag Structure

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Solution Overview

Problem

Existing aerodynamic devices for motor-vehicles are complex and costly, failing to provide a reliable and efficient solution for reducing drag at high speeds while maintaining the ability to overcome obstacles at low speeds.

Innovation Solution

An aerodynamic device featuring a bag structure inside a cavity between the panel structure and the upper wall, which inflates above a threshold speed to push the panel towards a lowered position, utilizing an airflow duct and dual bag elements to direct airflow and overcome spring resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex aerodynamic device structure is used to ensure reliability and efficiency at high speeds, then aerodynamic performance is improved, but device complexity and cost increase

Engineering Contradiction:
Improveaerodynamic device reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into distinct functional segments: a rigid upper wall fixed to the vehicle body, a movable panel structure, spring means for biasing, and a bag structure for aerodynamic actuation. This segmentation allows each component to be optimized independently while simplifying the overall system architecture and reducing manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a bag structure that inflates with compressed air from the vehicle's pneumatic system to push the panel downward. This pneumatic actuation replaces complex mechanical linkages or electronic actuators, simplifying the device structure while ensuring reliable operation at high speeds where aerodynamic forces are sufficient to inflate the bag.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Loss of energy

If the panel structure is lowered to reduce drag at high speeds, then aerodynamic performance is improved, but the ability to overcome road obstacles is reduced

Engineering Contradiction:
Improveaerodynamic dragVSAvoidobstacle overcoming capability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The panel structure is designed to be dynamically adjustable between raised and lowered positions based on vehicle speed. At low speeds, springs maintain the panel in a raised position for obstacle clearance. At high speeds, aerodynamic pressure inflates the bag structure, pushing the panel downward to reduce drag. This dynamic adaptation resolves the contradiction between aerodynamic efficiency and obstacle overcoming capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device changes the position parameter of the panel structure based on vehicle speed conditions. The spring force and aerodynamic pressure on the bag structure are adjusted according to speed, with the bag inflating at high speeds to lower the panel and deflating at low speeds to raise the panel, thereby adapting to different operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If spring means are used to maintain the panel in a raised position, then obstacle overcoming capability is improved, but the aerodynamic effect at high speeds is reduced

Engineering Contradiction:
Improveobstacle overcoming capabilityVSAvoidaerodynamic drag
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system uses aerodynamic pressure as feedback to control panel position. At high speeds, the increased dynamic pressure on the bag structure triggers inflation, which overcomes the spring force and lowers the panel to reduce drag. This feedback mechanism ensures the panel automatically transitions to the optimal position based on real-time aerodynamic conditions, balancing obstacle capability with drag reduction.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved aerodynamic performance, simplicity, low cost, and reliability by efficiently deploying airflow to lower the panel structure at high speeds and returning it to a raised position at low speeds, ensuring integrity across various travel conditions.

Implementation Method 1

a bag structure arranged inside said cavity between said panel structure and said upper wall for receiving in its interior a portion of said airflow, in such a way that above said predetermined threshold value of the motor-vehicle speed, said bag structure is inflated and pushes said panel structure towards its lowered position

Methodology Applied
Scientific EffectAerodynamic pressure: Pressure Increase

Data Source

PatentEP3178730B1Aerodynamic device for motor-vehicle
Publication Date: 2019.01.30 CENTRO RICERCHE FIAT SCPA
  • EP3178730B1 patent drawingFigure 1
  • EP3178730B1 patent drawingFigure 2~3
  • EP3178730B1 patent drawingFigure 4

AI summary

Aerodynamic device (1) for a motor-vehicle comprising a panel structure (2) located under the front part of the motor-vehicle and elastically biassed towards a raised position and adapted to be moved towards a lowered position due to an airflow which invests the motor-vehicle during travel. The aerodynamic device (1) comprises a bag structure (5) provided inside of a cavity (C) for receiving in its interior the airflow which invests the motor-vehicle during travel, in such a way that above a predetermined threshold value of the motor-vehicle speed, the bag structure is inflated and pushes the panel structure (2) towards its lowered position.