Aerodynamic Textured Cargo Box Surface for Drag Reduction

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Solution Overview

Problem

Cargo boxes attached to vehicles increase drag, leading to decreased fuel efficiency and maneuverability.

Innovation Solution

A cargo box with an aerodynamic-potentiated textured portion, featuring elliptical dimples on its surface, which reduces drag by up to 20% compared to an untextured version, as analyzed using Computational Fluid Dynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a cargo box is attached to a vehicle to increase carrying capacity, then the cargo carrying space is improved, but the drag on the vehicle increases

Engineering Contradiction:
Improvecargo carrying spaceVSAvoiddrag
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies surface texture parameters (dimples, protrusions, or other aerodynamic features) to the cargo box exterior to modify airflow characteristics. This changes the surface geometry parameters to reduce drag coefficients while maintaining the cargo box's volume and carrying capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs curved or rounded surface features (such as dimples or aerodynamic contours) on the cargo box exterior rather than flat surfaces. These curved geometries help streamline airflow around the cargo box, reducing turbulence and drag while preserving internal volume.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Volume of moving object

If a cargo box is attached to a vehicle to increase carrying capacity, then the cargo carrying space is improved, but the fuel efficiency decreases

Engineering Contradiction:
Improvecargo carrying spaceVSAvoidfuel efficiency
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

By modifying the surface texture parameters of the cargo box (adding dimples, protrusions, or aerodynamic features), the patent reduces the drag coefficient, which directly decreases the energy required to move the vehicle-cargo box system, thereby improving fuel efficiency while maintaining carrying capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful effect of surface roughness into a beneficial aerodynamic feature. Similar to how golf ball dimples reduce drag, the textured surface on the cargo box transforms what would normally be drag-increasing roughness into drag-reducing aerodynamic elements, thereby improving fuel efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Volume of moving object

If a cargo box is attached to a vehicle to increase carrying capacity, then the cargo carrying space is improved, but the maneuverability decreases

Engineering Contradiction:
Improvecargo carrying spaceVSAvoidmaneuverability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent modifies the aerodynamic parameters of the cargo box surface to reduce drag forces. This reduction in aerodynamic resistance improves the vehicle's responsiveness to steering inputs and reduces the effort required for maneuvering, thereby enhancing maneuverability while maintaining cargo carrying space.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies aerodynamic surface features (dimples, protrusions, or textured patterns) to specific regions of the cargo box exterior where airflow separation or turbulence occurs. This localized modification optimizes airflow characteristics without adding overall volume or weight, thereby improving maneuverability while preserving cargo capacity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aerodynamic design of the cargo box minimizes added drag, enhancing vehicle performance and fuel efficiency.

Implementation Method 1

A cargo box with an aerodynamic-potentiated textured portion, featuring elliptical dimples on its surface, which reduces drag by up to 20% compared to an untextured version

Methodology Applied
Scientific EffectAerodynamic drag reduction: Drag

Implementation Method 2

The aerodynamic design of the cargo box minimizes added drag, enhancing vehicle performance and fuel efficiency

Methodology Applied
Scientific EffectBoundary layer control: Boundary Layer

Data Source

PatentUS10118564B2Cargo box with aerodynamic textured surface
Publication Date: 2018.11.06 THULE SWEDEN AB
  • US10118564B2 patent drawing
  • US10118564B2 patent drawing
  • US10118564B2 patent drawing

AI summary

A cargo box attachable to a vehicle that includes a cover shell having a textured portion that lessens aerodynamic drag on the combination of the vehicle and cargo box.