Aerogel Core-Shell Electrolyte Additive for Lithium Battery Ignition Control

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Solution Overview

Problem

Rechargeable lithium batteries face issues with electrolyte depletion and safety concerns, particularly at high temperatures, due to the reaction of commonly used lithium salts like LiPF6 with organic solvents, leading to degradation and poor safety performance.

Innovation Solution

An additive for lithium batteries is introduced, comprising a core of inorganic or carbon aerogel surrounded by a polymer shell with a melting point of 90-120°C, which enhances thermal stability and safety by controlling ignition and maintaining electrolyte impregnability without increasing battery resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiPF6 is used as lithium salt in electrolyte, then high ionic conductivity is achieved, but thermal stability deteriorates due to reaction with organic solvent leading to gas generation and electrolyte depletion

Engineering Contradiction:
Improvethermal stabilityVSAvoidgas generation and electrolyte depletion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the problematic LiPF6 lithium salt from the electrolyte system and replaces it with alternative lithium salts that do not react with organic solvents, thereby eliminating gas generation and electrolyte depletion while maintaining ionic conductivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical composition parameters of the lithium salt in the electrolyte, selecting salts with different thermal stability characteristics that prevent decomposition reactions with organic solvents at elevated temperatures

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If polymer shell with melting point of 90-120°C is used in additive, then thermal runaway is controlled and safety is improved, but battery resistance increases

Engineering Contradiction:
Improvethermal runaway controlVSAvoidbattery resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent optimizes the melting point parameter of the polymer shell within the specific range of 90-120°C, balancing the thermal protection function with electrical resistance characteristics to achieve safety improvement without excessive resistance increase

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structure combining polymer shell with specific melting properties and conductive materials, creating a core-shell additive that provides both thermal protection and acceptable electrical conductivity

Inventive Principle:
Principle #40Composite materials

3Temperature

If aerogel core is used in additive, then thermal conductivity is reduced and ignition control is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveignition controlVSAvoidadditive structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs a nested core-shell structure where aerogel core is enclosed within polymer shell, creating a hierarchical composite that achieves thermal protection while organizing complexity into manageable functional layers

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes aerogel, a highly porous material with exceptional thermal insulation properties, to create the core of the additive, achieving superior ignition control through its unique porous structure that traps heat and prevents thermal runaway

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive improves high-temperature cycle-life characteristics and safety of lithium batteries by effectively controlling thermal conductivity and ignition, while maintaining battery performance and preventing electrode short circuits.

Implementation Method 1

a shell surrounding the core, wherein the shell includes a polymer having a melting point of 90 to 120 °C measured by DSC

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

a core including aerogel

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP4443586A1Additive for rechargeable lithium battery, electrolyte including same and rechargeable lithium battery
Publication Date: 2024.10.09 SAMSUNG SDI CO LTD
  • EP4443586A1 patent drawingFigure 1
  • EP4443586A1 patent drawingFigure 2
  • EP4443586A1 patent drawing

AI summary

Provided are an electrolyte for a rechargeable lithium battery and rechargeable lithium battery, the electrolyte including a core including aerogel, and a shell surrounding the core, wherein the shell includes a polymer having a melting point of about 90 to about 120 °C.