Aerosol Article Detection With Grounded PCB Noise Shielding

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Solution Overview

Problem

Aerosol generating devices struggle to accurately detect the insertion of an aerosol generating article due to noise interference from internal and external sources, leading to power wastage and delayed smoking times.

Innovation Solution

The device incorporates a sensor with a printed circuit board surrounding the accommodation space, featuring an electrode and ground connection to shield noise, improving detection accuracy by grounding the electrode to reduce noise interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a sensor is used to detect whether an aerosol generating article is inserted, then the detection capability is improved, but the measurement accuracy deteriorates due to noise interference

Engineering Contradiction:
Improvedetection capabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

A shielding structure is introduced as an intermediary element between the sensor and the noisy environment. This shielding structure acts as a mediator that blocks external noise from reaching the sensor, thereby protecting the sensor's measurement accuracy while preserving its detection capability. The shielding structure is electrically connected to ground to effectively dissipate interference signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the heater operates continuously to ensure readiness, then the response time is improved, but power consumption increases

Engineering Contradiction:
Improveresponse timeVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The heater's operation mode is changed from static (continuous operation) to dynamic (adaptive operation). The heater operates at high power when an aerosol generating article is detected to ensure rapid heating and response. When no article is present, the heater remains off or operates at minimal power, thus adapting its operation to actual needs and reducing unnecessary power consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback mechanism is implemented where the sensor continuously monitors the presence of an aerosol generating article and provides information to the control unit. Based on this feedback, the control unit adjusts the heater's operation accordingly - activating the heater only when needed, thereby optimizing the balance between response time and power consumption.

Inventive Principle:
Principle #23Feedback

3Loss of time

If the heater is activated immediately upon article insertion, then the smoking time is reduced, but unnecessary power is wasted when no article is present

Engineering Contradiction:
Improvesmoking timeVSAvoidunnecessary power loss
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The sensor performs preliminary detection to confirm the presence of an aerosol generating article before activating the heater. This preliminary action prevents unnecessary heater activation when no article is present, thereby avoiding energy waste while ensuring that the heater is ready to operate immediately once an article is confirmed, thus minimizing smoking time.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields noise, enabling precise detection of aerosol generating article insertion and operation, thus optimizing power usage and smoking experience.

Implementation Method 1

an electrode disposed on one region of the printed circuit board and configured to generate the sensing signal corresponding to a change in capacitance of the accommodation space

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

ground disposed in another region of the printed circuit board located in a direction opposite to the one region, the electrode being electrically connected to the ground to shield noise

Methodology Applied
Scientific EffectElectrical grounding: Earthing

Data Source

PatentUS12446631B2Aerosol generating device
Publication Date: 2025.10.21 KT&G CO LTD
  • US12446631B2 patent drawing
  • US12446631B2 patent drawing
  • US12446631B2 patent drawing

AI summary

An aerosol generating device includes a housing including an accommodation space for receiving an aerosol generating article, a heater configured to heat the aerosol generating article inserted into the accommodation space to generate an aerosol, a sensor configured to generate a sensing signal corresponding to a change in capacitance of the accommodation space, and a processor electrically connected to the heater and the sensor, wherein the sensor includes a printed circuit board disposed to surround at least a part of an outer circumferential surface of the accommodation space, an electrode disposed on one region of the printed circuit board and configured to generate the sensing signal corresponding to the change in capacitance of the accommodation space, and ground disposed in another region of the printed circuit board located in a direction opposite to the one region, and the electrode being electrically connected to the ground to shield noise.