Aerosol Article Refilling With Expiration-Based Disassembly

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Solution Overview

Problem

Aerosol provision systems face issues with articles becoming less reliable and unpredictable due to continuous use, leading to degradation and potential failure, and there is a need for safe disposal and recycling when they reach the end of their usable life.

Innovation Solution

A refilling device with control circuitry that disassembles expired articles into components, cleans them, and provides notifications to users, ensuring safe disposal and extending the life of the article by refilling it with aerosol-generating material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the article is continuously used and refilled, then the productivity is improved, but the reliability deteriorates due to component degradation

Engineering Contradiction:
Improvearticle usage durationVSAvoidcomponent reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary detection of component health status and article expiration before complete failure occurs. The control circuitry monitors usage parameters and predicts when components will degrade, allowing proactive replacement or maintenance actions to be taken, thus maintaining reliability while extending productive usage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring of article and component status through sensors and control circuitry. Usage data, component performance metrics, and expiration status are continuously fed back to the control system, which adjusts operation parameters and provides user notifications to maintain optimal reliability throughout the article's extended service life.

Inventive Principle:
Principle #23Feedback

2Loss of substance

If the article is refilled multiple times, then the loss of substance is reduced, but the device complexity increases due to refilling infrastructure

Engineering Contradiction:
Improveaerosol-generating material wasteVSAvoidrefilling system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The article incorporates self-contained features including integrated sensors, control circuitry, and expiration tracking that automatically monitor and report their own status. This self-service capability reduces the need for complex external refilling infrastructure, as the article manages its own lifecycle and provides its own status information to the user and refilling system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The refilling device is designed with universal compatibility to handle multiple article types and refilling operations through a single integrated system. The control circuitry and article interface can accommodate different article configurations, making the refilling infrastructure versatile and reducing overall system complexity through multi-functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of moving object

If the article is used beyond its expiration date, then the duration of action is extended, but the object-generated harmful factors increase due to unpredictable operation

Engineering Contradiction:
Improvearticle operational lifeVSAvoidunpredictable operation risks
Core Design Contradiction:
Duration of action of moving objectVSObject-generated harmful factors

Solution Approach 1:

The system implements preliminary anti-action by detecting article expiration and component degradation before they lead to harmful unpredictable operation. The control circuitry monitors usage parameters, detects when the article has reached its designed lifespan, and prevents further use or notifies the user to replace the article, thereby eliminating the risk of degraded components causing harmful effects.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

Continuous feedback monitoring tracks article usage duration, component health, and expiration status. When the article approaches or exceeds its expiration date, the system provides feedback to the user through notifications and warnings, enabling informed decisions about article replacement before harmful unpredictable operation can occur, thus extending safe operational life without introducing risks.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250212948A1Refilling device and method
Publication Date: 2025.07.03 NICOVENTURES TRADING LTD
  • US20250212948A1 patent drawing
  • US20250212948A1 patent drawing
  • US20250212948A1 patent drawing

AI summary

A refilling device for an article of an aerosol provision system comprises an article interface configured to receive the article, a disassembly module and refilling control circuitry. The refilling control circuitry is configured to control the disassembly module to disassemble the article into one or more components in response to determining the article is expired.