Aerosol Generation Device With Adaptive Capacity Thresholds

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing aerosol generation devices determine the remaining capacity of secondary batteries using a fixed threshold, which does not account for battery deterioration, leading to premature discard of aerosol sources even when they could still be fully used.

Innovation Solution

The device adjusts the threshold for determining the remaining capacity based on the cumulative number of heating cycles, increasing it as the device is used, to ensure that aerosol sources are not discarded prematurely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed threshold is used to determine remaining battery capacity, then the determination is simple and reliable, but aerosol sources are discarded prematurely even when they could still be fully used

Engineering Contradiction:
Improveaccuracy of remaining capacity determinationVSAvoidwaste of aerosol source
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies the dynamics principle by making the threshold variable rather than fixed. The threshold is dynamically adjusted based on the cumulative number of heating cycles, allowing the system to adapt to battery deterioration over time. This resolves the contradiction by enabling accurate remaining capacity determination (improving reliability) while preventing premature discarding of aerosol sources (reducing waste).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of the threshold from a constant value to a variable that depends on the cumulative number of heating cycles. By modifying this parameter based on battery usage history, the system can accurately assess remaining capacity despite battery deterioration, thereby avoiding both false positives (discarding usable sources) and false negatives (allowing insufficient capacity).

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If the threshold is increased to allow more aerosol sources to be used, then waste is reduced, but the risk of insufficient capacity increases

Engineering Contradiction:
Improvewaste of aerosol sourceVSAvoidrisk of insufficient capacity
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent implements feedback by using the cumulative number of heating cycles as input to adjust the threshold. This feedback mechanism allows the system to learn from past usage patterns and battery performance, dynamically setting the threshold to maximize aerosol source utilization while maintaining sufficient capacity. The feedback loop prevents both waste (by allowing more sources) and insufficiency (by adjusting based on actual battery state).

Inventive Principle:
Principle #23Feedback

3Device complexity

If a fixed threshold is used, then the device complexity is low, but the number of usable aerosol sources is limited

Engineering Contradiction:
Improvesimplicity of threshold determinationVSAvoidnumber of aerosol sources fully used
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

By transitioning from a static to a dynamic threshold based on heating cycle count, the patent increases productivity (number of usable aerosol sources) with only minimal added complexity (counter and conditional logic). The dynamic adjustment enables the system to fully utilize more aerosol sources per battery charge while maintaining relatively simple device architecture.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a greater number of aerosol sources to be fully used with one charge, optimizing battery usage and reducing waste.

Implementation Method 1

a heating unit for heating an aerosol source

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP4640093A1Aerosol generation device and program
Publication Date: 2025.10.29 JAPAN TOBACCO INC
  • EP4640093A1 patent drawingFigure 1
  • EP4640093A1 patent drawingFigure 2
  • EP4640093A1 patent drawingFigure 3

AI summary

This aerosol generation device has a control unit, a secondary battery, and a heating unit that heats an aerosol source, wherein the control unit changes a threshold used for determining the presence or absence of a remaining amount with which one unused aerosol source can be fully used, in accordance with a cumulative number of heating cycles from the start of the use of the aerosol generation device.