Aerosol Chlorine Dioxide Generator via Segmented Mixing

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Solution Overview

Problem

Existing chlorine dioxide solution agents are insufficient in generating highly fast-acting chlorine dioxide, and previously proposed methods for generating chlorine dioxide using chlorite salts and activators lose their fast-acting properties over time.

Innovation Solution

An aerosol product with a double-structure container system, where an aqueous solution of a chlorite salt and an acidic substance, such as citric acid, are separated and mixed upon discharge, allowing for immediate and continuous generation of chlorine dioxide, with the chlorite salt and acidic substance being stored in separate containers to maintain stability and fast-acting properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If chlorine dioxide is used in the form of aqueous solution for handleability, then ease of operation is improved, but stability deteriorates

Engineering Contradiction:
ImprovehandleabilityVSAvoidstability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The invention divides the chlorine dioxide generation system into separate components: a chlorite salt composition and an activator composition are stored separately in different containers. The chlorite salt composition (containing NaClO2 and buffering agent) is kept stable until use, while the activator (acidic substance) is stored separately. Upon activation, these components are mixed to generate chlorine dioxide gas, thus maintaining both stability during storage and ease of operation during use.

Inventive Principle:
Principle #1Segmentation

2Speed

If chlorite salt and activator are mixed before use for fast-acting properties, then speed is improved, but duration of action deteriorates

Engineering Contradiction:
Improvefast-acting propertiesVSAvoidduration of action
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The invention prepares the chlorite salt composition and activator composition separately in advance, storing them in stable forms. The chlorite salt is pre-prepared with a buffering agent to maintain stability, while the activator is kept ready but separate. Upon activation, the mixing and chlorine dioxide generation occur immediately, providing fast-acting properties. The system maintains duration of action by continuously generating chlorine dioxide from the stored compositions rather than relying on pre-mixed solutions that degrade over time.

Inventive Principle:
Principle #10Preliminary action

3Duration of action of stationary object

If stabilized chlorine dioxide aqueous solution is used for continuous release, then duration of action is improved, but speed deteriorates

Engineering Contradiction:
Improvecontinuous releaseVSAvoidfast-acting properties
Core Design Contradiction:
Duration of action of stationary objectVSSpeed

Solution Approach 1:

The invention changes the physical and chemical parameters of the chlorine dioxide delivery system by using a dry powder chlorite salt composition instead of aqueous solution. The chlorite salt composition contains NaClO2 and a buffering agent in a dry state, which remains stable for long periods. When the activator (acidic substance) is added, it rapidly generates chlorine dioxide gas. This parameter change from aqueous to dry state enables both long-term stability for continuous release and rapid generation speed when activated.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aerosol product achieves highly fast-acting chlorine dioxide generation, reducing virus titers within 1 hour and maintaining effectiveness over time, with less interference from organic matter compared to conventional stabilized solutions.

Implementation Method 1

When the aqueous solution of a chlorite salt and the aqueous solution of an acidic substance are mixed, the aqueous solution of a chlorite salt is activated, and chlorine dioxide is generated.

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

an aerosol product that generates chlorine dioxide

Methodology Applied
Scientific EffectAerosol: Aerosol

Data Source

PatentEP3738925B1Chlorine dioxide generating aerosol
Publication Date: 2023.09.13 TOYO AEROSOL IND CO LTD
  • EP3738925B1 patent drawingFigure 1
  • EP3738925B1 patent drawingFigure 2
  • EP3738925B1 patent drawingFigure 3

AI summary

The present invention provides an aerosol product which is capable of continuously generating very fast-acting chlorine dioxide. An aerosol product which comprises a first container that is filled with a first liquid, a second container that is filled with a second liquid, and a propellant, while having an ejection mechanism that ejects and mixes the first liquid and the second liquid, and which is characterized in that: the first liquid contains an aqueous chlorite solution; and the second liquid contains an aqueous solution of an acidic substance.