Aerosol Source Depletion Detection Using Heater Temperature Variance

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Solution Overview

Problem

Aerosol generating devices, such as electronic cigarettes and heated tobacco products, face challenges in detecting aerosol source depletion or shortage efficiently, leading to insufficient aerosol supply and inability to generate intended fragrance flavors, with existing methods being slow or ineffective in determining the empty state of the aerosol substrate.

Innovation Solution

The device employs a control unit that analyzes temperature deviations during electric power supplying cycles to detect aerosol source depletion or shortage by calculating standard deviations and variances, excluding noise data and using phase-based analysis to precisely determine the occurrence of aerosol depletion, allowing for earlier detection and accurate estimation of aerosol source states in storage and holding units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If threshold-based detection methods are used to determine aerosol source depletion, then detection reliability is improved, but judgment speed deteriorates due to noise filtering requirements

Engineering Contradiction:
Improvedetection reliabilityVSAvoidjudgment speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies preliminary action by pre-calculating statistical parameters (mean, standard deviation) of temperature data during the heating phase before depletion occurs. These pre-established baseline parameters enable rapid comparison with current temperature readings, allowing fast judgment without real-time noise filtering. The control unit stores reference temperature profiles and their statistical characteristics, enabling immediate depletion detection through simple parameter comparison rather than complex real-time analysis.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple detection parameters are analyzed to improve aerosol source state detection accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by making the temperature sensor serve multiple functions: it not only monitors the current temperature for depletion detection but also collects data for calculating statistical parameters (mean, standard deviation) that characterize the heating process. The same sensor and processing unit are used both for normal operation monitoring and for establishing baseline profiles, eliminating the need for separate detection systems and reducing overall device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If early detection of aerosol source depletion is implemented, then productivity is improved by preventing insufficient aerosol supply, but measurement precision requirements increase to distinguish early depletion signals from noise

Engineering Contradiction:
Improveaerosol supply continuityVSAvoiddepletion signal detection precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by establishing baseline temperature profiles and their statistical characteristics (mean, standard deviation) during the heating phase before depletion occurs. These pre-calculated reference parameters enable the system to detect even subtle deviations indicating early depletion. By having these reference values ready, the system can immediately compare current temperature readings against the expected range, detecting depletion signals that would otherwise be indistinguishable from normal thermal noise.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies parameter changes by using statistical parameters (mean temperature, standard deviation of temperature readings) rather than simple threshold values. This transformation of the detection approach allows the system to account for natural temperature variations and noise. The depletion detection is based on changes in these statistical parameters over time, enabling precise detection of early depletion signals while maintaining robustness against thermal noise and measurement variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables early detection of aerosol source depletion, improving precision and reducing false positives, ensuring consistent aerosol supply and flavor generation by accurately determining the aerosol source state in both storage and holding units.

Implementation Method 1

a sensor for outputting a value relating to temperature of the load

Methodology Applied
Scientific EffectThermal radiation detection: Thermal Radiation

Implementation Method 2

a load for atomizing the aerosol source by heat generated by receiving supply of electric power

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS20240381941A1Method and program for operating an aerosol generating device by early determination of an amount of an aerosol source
Publication Date: 2024.11.21 JAPAN TOBACCO INC
  • US20240381941A1 patent drawing
  • US20240381941A1 patent drawing
  • US20240381941A1 patent drawing

AI summary

An aerosol generating device which can infer or detect the state of at least one of a storage and a receptacle for an aerosol source, the aerosol generation device includes: a load which atomizes the aerosol source by generating heat with power supplied from a power source; a sensor which outputs values relating to the temperature of the load; and a controller. The controller infers or detects the state of at least one of the storage and the receptacle based on at least an output value of the sensor in a first power supply cycle, an output value of the sensor in a second power supply cycle, or a value relating to behavior of the temperature of the load in the second power supply cycle.