Dual-Purpose Fixing Elements for Aerosol Device Charging

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Solution Overview

Problem

Current aerosol delivery devices for smoking substitutes face challenges in efficiently recharging their power sources, which is essential for continuous operation and user convenience.

Innovation Solution

The aerosol delivery device incorporates a dual-purpose fixing element that mechanically affixes the device housing to the chassis while providing an electrical connection for charging from an external power supply, ensuring efficient energy transmission to the device power source, which can be a rechargeable battery or capacitor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate charging connections and fixing elements are used, then electrical connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the fixing element and charging connection into a single integrated component. The fixing element serves dual purposes: mechanically securing the housing to the chassis and providing an electrical pathway for charging the power source. This merging eliminates the need for separate charging ports and internal wiring, thereby reducing device complexity while maintaining reliable electrical connection through the same structural component.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If dual-purpose fixing elements are used, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice complexityVSAvoidmanufacturing precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The fixing element is designed with multi-functionality, serving both mechanical fixation and electrical conduction purposes. To achieve this, the fixing element incorporates conductive material or coating that enables electrical connection while maintaining its structural function. This universal design reduces the overall number of components needed in the device, simplifying the assembly process and reducing manufacturing complexity, though it does require precise control over the conductive properties during manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the recharging process, providing a reliable and user-friendly method for powering the device, improving the overall performance and usability of aerosol delivery systems by ensuring a stable electrical connection for the power source.

Implementation Method 1

the pair of fixing elements are in electrical communication with the device power source for transmitting electrical energy from an external power supply to the device power source

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20240389650A1Aerosol delivery device/system
Publication Date: 2024.11.28 IMPERIAL TOBACCO LTD
  • US20240389650A1 patent drawing
  • US20240389650A1 patent drawing
  • US20240389650A1 patent drawing

AI summary

The present disclosure relates to an aerosol delivery device and system e.g. a smoking substitute device and system (100). In particular an aerosol delivery device (102), comprising a device power source (112) supported by a device chassis (352), a device housing (200) surrounding the device chassis, and a pair of fixing element (354) affixing the device housing to the device chassis. The pair of fixing elements are in electrical communication with the device power source for transmitting electrical energy from an external power supply to the device power source.