Aerosol Flow Sensor in Vapor Passage for Responsive Device Control

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Solution Overview

Problem

Aerosol generating devices lack the ability to directly detect the flow of aerosol, which is crucial for efficient operation and user-specific control.

Innovation Solution

Incorporation of a sensor in the passage that deforms in response to aerosol flow, generating electrical signals to control the device's operation based on airflow or aerosol flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature sensors or puff sensors are used to control aerosol generating device operation, then the device can operate based on temperature or user puff motion, but the device cannot directly detect the flow of aerosol generated and transmitted to the user

Engineering Contradiction:
Improveaerosol flow detection precisionVSAvoiddirect aerosol flow information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent replaces indirect sensing methods (temperature sensors, puff sensors) with a flow sensor that directly detects aerosol flow through the passage. The flow sensor includes a deformation portion that mechanically deforms in response to aerosol flow, converting mechanical energy to electrical signals for direct flow measurement, thereby eliminating information loss between aerosol generation and detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a flow sensor is arranged in the passage to directly detect aerosol flow, then the device can operate based on direct aerosol flow information, but the device complexity increases

Engineering Contradiction:
Improveoperation reliability based on direct aerosol flow detectionVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flow sensor utilizes a deformation portion made of flexible material that can deform in response to aerosol flow. This flexible structure directly converts flow-induced mechanical forces into measurable signals, enabling reliable direct aerosol flow detection without complex sensor assemblies or multiple components, thus maintaining device simplicity while improving reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Speed

If the sensor deforms to open the passage when aerosol flows, then the device can respond quickly to aerosol flow changes, but the passage may not be properly closed when aerosol flow stops

Engineering Contradiction:
Improveresponse speed to aerosol flow changesVSAvoidpassage closure stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The flow sensor is designed with a deformation portion that dynamically responds to aerosol flow conditions. When aerosol flows, the deformation portion opens the passage quickly to allow flow detection. When aerosol flow stops, elastic restoring forces automatically close the passage to maintain proper sealing. This dynamic design ensures both rapid response to flow changes and stable passage closure when not in use.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and responsive operation of the aerosol generating device, adapting to various environments and user types by directly sensing aerosol flow.

Implementation Method 1

a sensor arranged in the passage to close at least a portion of the passage and configured to generate a signal upon being at least partially deformed by a flow of air or aerosol in the passage

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

The sensor may further include a resistance portion arranged at the deformation portion and having electrical resistance that changes as the resistance portion is deformed together with the deformation portion

Methodology Applied
Scientific EffectPiezoresistive Effect: Piezoresistive Effect

Data Source

PatentUS20260060324A1Aerosol generating device
Publication Date: 2026.03.05 KT&G CO LTD
  • US20260060324A1 patent drawing
  • US20260060324A1 patent drawing
  • US20260060324A1 patent drawing

AI summary

An aerosol generating device includes an aerosol generator configured to generate an aerosol, a passage through which air to be supplied to the aerosol generator or aerosol generated from the aerosol generator flows, and a sensor arranged in the passage to close at least a portion of the passage and configured to generate a signal upon being at least partially deformed by a flow of air or aerosol in the passage.