Aerosol Heater Mount With Hook Engagement for Easy Replacement

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Solution Overview

Problem

Existing aerosol generating devices face challenges with heater attachment/detachment, cleaning, prevention of separation during stick insertion, rotation, extended heater replacement, taste alteration, and overheating.

Innovation Solution

The device includes a body with a first insertion space, a pipe with a hook at its lower end, and a mount with an engaging portion that covers the lower opening, allowing easy heater attachment/detachment and preventing rotation, while facilitating cleaning and extending heater replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heater is firmly fixed in the aerosol generating device, then the heater remains stable during operation, but the heater becomes difficult to replace and clean

Engineering Contradiction:
Improveheater stabilityVSAvoidheater replacement ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device is divided into separable components: the heater assembly (including heater and mount) can be detached from the body as a unit. The mount is further segmented with engaging portions that can be separated from the insertion space, allowing the heater to be removed without dismantling the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engaging portions are designed to transition between engaged and disengaged states dynamically. During normal operation, the engaging portions maintain the heater assembly in a stable engaged state. When replacement is needed, the engaging portions can be easily disengaged to allow heater removal.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the heater is securely attached to prevent separation, then the heater remains in position during stick insertion, but the heater becomes difficult to detach for replacement

Engineering Contradiction:
Improveheater position stabilityVSAvoidheater detachment ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The mounting structure is segmented into the mount with engaging portions and the insertion space with corresponding engagement features. This segmentation allows the heater assembly to be securely attached during operation while enabling easy separation when needed for replacement.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the heater is fixed in a specific orientation, then the heater maintains proper positioning, but the heater may rotate during stick insertion causing taste changes

Engineering Contradiction:
Improveheater orientation stabilityVSAvoidtaste alteration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The engaging portions and corresponding engagement features in the insertion space are designed with asymmetric geometries. This asymmetry ensures that the heater assembly can only be attached in the correct orientation, preventing rotation during stick insertion that would alter the taste.

Inventive Principle:
Principle #4Asymmetry

4Ease of operation

If the heater is easily removable for cleaning, then the heater can be frequently replaced and cleaned, but the heater may become loose or separated during operation

Engineering Contradiction:
Improveheater removal easeVSAvoidheater attachment stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The engaging portions are designed to provide dynamic attachment characteristics: during normal operation, they maintain strong engagement to prevent heater loosening or separation. When replacement is needed, the same engaging portions allow easy detachment without requiring excessive force or complex procedures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250228297A1Aerosol generating device
Publication Date: 2025.07.17 KT&G CO LTD
  • US20250228297A1 patent drawing
  • US20250228297A1 patent drawing
  • US20250228297A1 patent drawing

AI summary

An aerosol generating device is provided. The aerosol generating device includes: a body comprising a first insertion space having an upper opening; a pipe configured to be inserted into the first insertion space and defining a second insertion space having upper and lower openings, and a hook provided at a lower end of the pipe; and a mount configured to cover the lower opening of the second insertion space and comprising an engaging portion configured to engage with the hook. The mount comprises a heater configured to protrude into the second insertion space when the mount is coupled to the pipe.