Aerosol Heater Pause Temperature Control to Limit Ingredient Loss

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Solution Overview

Problem

Existing aerosol generating devices face issues with active ingredients vaporizing during pauses due to high heater temperatures, leading to inefficiency and potential waste when the device is paused before the aerosol generating material is fully consumed.

Innovation Solution

The device includes a controller that lowers the heater temperature during pauses and resumes heating when the pause is released, with customizable temperature profiles and notifications for user convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heater temperature is maintained high during pause, then the heating speed is fast and aerosol generation is efficient, but the active ingredient vaporizes and is consumed unnecessarily

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoidactive ingredient consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The heater temperature is made dynamic rather than static. During pause operation, the temperature is automatically reduced from the high operating temperature to a lower temperature, and then restored to the original high temperature when the pause is ended. This dynamic temperature adjustment resolves the contradiction by maintaining high temperature for efficiency during operation while reducing temperature to prevent unnecessary vaporization during pause.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The temperature parameter of the heater is changed based on the operational state. When pause is detected, the temperature parameter is modified from the high operating level to a lower level, and then restored when pause ends. This parameter change allows the system to maintain productivity during operation while preventing active ingredient loss during pause.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If the heater temperature is lowered during pause, then the active ingredient is protected from vaporization, but the reheating time after pause increases

Engineering Contradiction:
Improveactive ingredient preservationVSAvoidreheating time
Core Design Contradiction:
Loss of substanceVSLoss of time

Solution Approach 1:

Instead of completely stopping heating during pause, the system applies partial heating action by maintaining a lower temperature rather than fully reducing to zero. This partial action preserves the active ingredient from unnecessary vaporization while minimizing the reheating time needed after pause, as the heater only needs to restore temperature from the lower pause level rather than from zero.

Inventive Principle:
Principle #16Partial or excessive action

3Duration of action of moving object

If the operation time is extended during pause, then the total smoking time is increased, but the heating control complexity increases

Engineering Contradiction:
Improvetotal operation timeVSAvoidheating control complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The system uses feedback from the pause detection to automatically adjust the operation time. When pause is detected, the controller extends the operation time by the pause duration, and when pause ends, the heating is restored. This feedback mechanism automatically handles the time extension without requiring complex manual control, as the system self-adjusts based on the pause event.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the active ingredient's durability during pauses and allows for efficient consumption of the aerosol generating material, aligning with user preferences and reducing waste.

Implementation Method 1

a heater that heats at least part of an aerosol generating article including an aerosol generating material

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20250386874A1Aerosol generating device and method of controlling aerosol generating device
Publication Date: 2025.12.25 KT&G CO LTD
  • US20250386874A1 patent drawing
  • US20250386874A1 patent drawing
  • US20250386874A1 patent drawing

AI summary

An aerosol generating device controls supplying of power to a heater such that a temperature of the heater reaches a temperature lower than a temperature defined in a temperature profile when receiving a user input signal to pause an operation of the aerosol generating device, controls the supplying of power to the heater such that, when the pause is released, the temperature of the heater reaches the temperature defined in the temperature profile, and extends an operation time by a paused time.