Aerosol Heater PID Control for Consistent Atomization

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Solution Overview

Problem

Aerosol-generating devices face challenges in maintaining a consistent atomization level during continuous use, leading to an insufficient atomization amount due to temperature fluctuations in the heater.

Innovation Solution

Implementing a proportional integral differential (PID) control method for the heater's power supply, based on an integral control weight determined by the initial temperature of the heater, to maintain a consistent temperature and ensure consistent atomization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the heater temperature is maintained at a high level for continuous smoking, then the atomization amount is sufficient, but the temperature cannot be maintained properly with short inhaling terms

Engineering Contradiction:
Improveatomization amountVSAvoidheater temperature maintenance
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The system performs preliminary heating to raise the heater temperature to a preheating temperature before actual smoking begins. This preliminary action ensures that when smoking starts, the heater is already at the optimal temperature for sufficient atomization, eliminating the delay and insufficient atomization that would occur with cold-start heating.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors the heater temperature and adjusts the power supply accordingly. When the temperature drops below the preheating temperature during continuous smoking with short intervals, the system automatically increases power supply to restore the temperature, ensuring consistent atomization amount throughout continuous use.

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If the heater temperature is rapidly increased to maintain atomization, then the atomization amount is sufficient, but energy consumption increases

Engineering Contradiction:
Improveatomization amountVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary heating to raise the heater temperature to a preheating temperature before actual smoking begins. This preliminary action ensures that when smoking starts, the heater is already at the optimal temperature for sufficient atomization, eliminating the delay and insufficient atomization that would occur with cold-start heating.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors the heater temperature and adjusts the power supply accordingly. When the temperature drops below the preheating temperature during continuous smoking with short intervals, the system automatically increases power supply to restore the temperature, ensuring consistent atomization amount throughout continuous use.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents a reduction in atomization amount during continuous use, providing a consistent smoking experience by maintaining the heater's temperature effectively.

Implementation Method 1

a heater for heating an aerosol-generating substrate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a controller for controlling power supplied to the heater through a proportional integral differential (PID) method, based on an integral control weight determined according to an initial temperature of the heater

Methodology Applied
Scientific EffectProportional integral differential control: Feedback

Data Source

PatentUS11992063B2Method for controlling electric power of heater of aerosol generator, and aerosol generator
Publication Date: 2024.05.28 KT&G CO LTD
  • US11992063B2 patent drawing
  • US11992063B2 patent drawing
  • US11992063B2 patent drawing

AI summary

An embodiment of the present invention discloses an aerosol-generating device, the device including a heater for heating an aerosol-generating substrate, and a controller for controlling power supplied to the heater through a proportional integral differential (PID) method, based on an integral control weight determined according to an initial temperature of the heater.