Aerosol Heater Power-Signal Puff Detection Without Separate Sensors

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Solution Overview

Problem

Aerosol generating devices struggle to accurately detect a user's puff, which is necessary for adjusting heating profiles and counting the number of remaining puffs.

Innovation Solution

The device incorporates a heater, a temperature sensor, and a controller that uses a power signal to detect puffs by filtering the signal through a band-pass filter, setting a bandwidth based on average puff time, and comparing the filtered signal to a preset threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a separate puff sensor is used to detect user puffs, then detection accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepuff detection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the puff detection function with the existing power signal processing system. The controller detects puffs by analyzing variations in the power signal consumed by the heater during normal operation, merging two functions (heating control and puff detection) into a single integrated system, thereby eliminating the need for a separate puff sensor

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power signal serves multiple purposes: it controls the heater operation and simultaneously provides information for puff detection. By making the power signal multi-functional, the system achieves accurate puff detection without adding dedicated detection hardware, thus reducing device complexity while maintaining detection accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If filtering is applied to the power signal, then puff detection accuracy is improved, but signal processing complexity increases

Engineering Contradiction:
Improvepuff detection accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies filtering operations to the power signal to extract puff detection information while removing noise and irrelevant variations. By carefully selecting filter parameters and types suitable for the specific application, the system achieves accurate puff detection with manageable signal processing complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical or hardware-based puff detection mechanisms with electronic signal processing. By using software-based filtering and analysis of the power signal, the system achieves accurate puff detection with simpler overall device architecture, substituting electronic processing for more complex alternative approaches

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate detection of user puffs without a separate puff sensor, enhancing the device's ability to adjust heating profiles and count puffs effectively.

Implementation Method 1

a heater that heats an aerosol generating substrate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

filter the power signal

Methodology Applied
Scientific EffectBand-pass filtering: Filter (electronic)

Data Source

PatentUS12495835B2Aerosol generating device
Publication Date: 2025.12.16 KT&G CO LTD
  • US12495835B2 patent drawing
  • US12495835B2 patent drawing
  • US12495835B2 patent drawing

AI summary

An aerosol generating device includes a heater that heats an aerosol generating substrate, a temperature sensor that detects a temperature of the heater, and a controller that controls power supplied to the heater through a power signal such that the heater is heated within a preset temperature range, filters the power signal, and detects a user's puff based on the filtered power signal. Accordingly, the aerosol generating device according to the present disclosure may more accurately detect a user's puff.