Aerosol Generating Device Inductive Heating Seal

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Solution Overview

Problem

Existing aerosol generating devices for tobacco and non-tobacco products either burn the material, which is harmful, or rely on heating methods that are inefficient in generating aerosol without combustion.

Innovation Solution

Aerosol generating device with a receptacle and heating element that heats aerosol-generating material to produce aerosol, featuring a seal to isolate an air path and ensure efficient aerosol generation without combustion, utilizing a magnetic field generator for inductive heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If burning method is used to generate aerosol, then aerosol generation is achieved, but harmful combustion products are produced

Engineering Contradiction:
Improvecombustion productsVSAvoidaerosol generation efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent replaces the thermal combustion mechanism with an inductive heating mechanism. The heating element generates heat through electromagnetic induction when exposed to an alternating magnetic field, vaporizing the aerosol-generating material without combustion. This substitution eliminates harmful combustion products while maintaining aerosol generation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the heating parameter from high-temperature combustion to controlled inductive heating. By adjusting the frequency and power of the alternating magnetic field, the material is vaporized at optimal temperatures for aerosol generation without reaching combustion thresholds, thus eliminating harmful byproducts.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If heating method is used to generate aerosol, then combustion is avoided, but aerosol generation efficiency is insufficient

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoidheating temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent employs inductive heating instead of conventional thermal heating. The heating element, when exposed to an alternating magnetic field, generates heat through electromagnetic induction, providing more efficient and controllable heating that enhances aerosol generation efficiency without excessive temperature rise.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses periodic alternating magnetic fields to generate heat in the heating element. This periodic action allows for controlled heat generation, enabling efficient aerosol vaporization while preventing temperature runaway, thus optimizing both efficiency and temperature control.

Inventive Principle:
Principle #19Periodic action

3Productivity

If seal is added to isolate air path, then aerosol generation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs a flexible seal element that forms an airtight barrier between the heating zone and the external environment. This flexible sealing mechanism isolates the air path, preventing leakage and improving aerosol generation efficiency while adding minimal structural complexity compared to rigid sealing systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively generates aerosol from aerosol-generating materials without combustion, providing a safer and more efficient alternative to traditional smoking methods by using inductive heating and a seal to optimize aerosol production.

Implementation Method 1

The heating element may comprise heating material that is heatable by penetration with a varying magnetic field

Methodology Applied
Scientific EffectInductive heating: Induction Heating

Data Source

PatentUS20240277058A1Aerosol generating device
Publication Date: 2024.08.22 NICOVENTURES TRADING LTD
  • US20240277058A1 patent drawing
  • US20240277058A1 patent drawing
  • US20240277058A1 patent drawing

AI summary

An aerosol generating device (101) is described. The device (101) generates an aerosol from aerosol-generating material. The device (101) has a receptacle (212) defining a heating zone (215) in which at least a portion of an article (110) comprising aerosol-generating material is received. A heating element (220) protrudes into the heating zone (215). A seal (300) is arranged to seal between the article (110) and at least one of the receptacle (212) and the heating element (220).