Aerosol Generating Device Pneumatic Atomization

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Solution Overview

Problem

There is a need for an aerosol generating device that produces aerosols without combustion, catering to the growing demand for alternative nicotine delivery systems.

Innovation Solution

An aerosol generating device comprising a storage tank for the aerosol material, a compressed air generator, and a nozzle where compressed air is used to atomize the aerosol material into aerosols, allowing for various flavors and simplified internal structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If compressed air is used to atomize aerosol generating material, then the device can generate aerosols without combustion and offer various flavors, but the internal structure becomes more complex

Engineering Contradiction:
Improveflavor varietyVSAvoidinternal structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The nozzle is designed to perform multiple functions: it delivers compressed air, atomizes the aerosol generating material, and controls the airflow pattern. This multi-functionality reduces the need for separate components and simplifies the overall device structure while enabling diverse flavor delivery through the same mechanism

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If compressed air is discharged at high speed to atomize material, then aerosol generation efficiency improves, but energy consumption increases

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system uses compressed air (pneumatics) to atomize the aerosol generating material, replacing thermal combustion methods. The compressed air is delivered through a nozzle designed to optimize flow patterns, achieving efficient atomization while controlling energy consumption through pneumatic rather than thermal processes

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Manufacturing precision

If the nozzle outlet diameter is reduced to increase compressed air speed, then atomization quality improves, but the amount of compressed air delivered decreases

Engineering Contradiction:
Improveatomization qualityVSAvoidcompressed air delivery
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The nozzle is designed with a gradient structure where the outlet diameter is smaller than the inlet diameter, creating a dynamic flow pattern. This geometry allows the compressed air to accelerate as it passes through the narrowing passage, improving atomization quality while maintaining sufficient airflow quantity through the optimized gradient design

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively atomizes aerosol materials into aerosols, enabling users to inhale diverse flavors and simplifying the internal structure through negative pressure operations, addressing the need for non-combustion aerosol generation.

Implementation Method 1

Air may be compressed to form compressed air

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

When an aerosol generating material collides with an object with kinetic energy, the aerosol generating material may be atomized into an aerosol. A certain object may include, for example, air that is discharged at a high speed.

Methodology Applied
Scientific EffectKinetic energy collision: Impact Force

Data Source

PatentUS12150477B2Aerosol generating device
Publication Date: 2024.11.26 KT&G CO LTD
  • US12150477B2 patent drawing
  • US12150477B2 patent drawing
  • US12150477B2 patent drawing

AI summary

An aerosol generating device includes a storage tank configured to store an aerosol generating material; a compressed air generator configured to generate compressed air; and a nozzle including an inlet end through which compressed air flows in and an outlet end through which the compressed air flows out, wherein the aerosol generating material stored in the storage tank is atomized into an aerosol by colliding with the compressed air discharged from the outlet end of the nozzle.