Aerosol Device Usage Limits for Battery Life Protection

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Solution Overview

Problem

Aerosol-generating devices experience reduced lifetime and service-life due to excessive charging and discharging of their energy storage, which is exacerbated by frequent usage, leading to the need for premature replacement.

Innovation Solution

An aerosol-generating device equipped with device control circuitry that receives a limitation parameter to control the energy storage, limiting device operation based on this parameter to extend the energy storage's and device's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the aerosol-generating device is frequently used to generate aerosol, then the productivity and usage frequency increase, but the lifetime of the energy storage decreases due to excessive charging and discharging

Engineering Contradiction:
Improveaerosol generation frequencyVSAvoidenergy storage lifetime
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary actions by receiving a limitation parameter before excessive usage occurs, and proactively controls the energy storage to prevent degradation. The device limits charging cycles or discharge depth in advance based on the received parameter, thereby extending energy storage lifetime while allowing maximum sustainable productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously monitoring energy storage status (charge cycles, discharge depth, temperature) and adjusting operation accordingly. The device control circuitry uses the limitation parameter to dynamically control charging/discharging processes, ensuring optimal balance between productivity and reliability through real-time feedback on energy storage health.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the device allows unlimited operation, then the ease of operation and user convenience increase, but the loss of time for device replacement increases

Engineering Contradiction:
Improvedevice usabilityVSAvoiddevice replacement time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs preliminary maintenance by receiving and processing the limitation parameter before the energy storage degrades to failure. This proactive approach allows the device to operate at full capacity within safe limits, preventing premature replacement and reducing user downtime.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device automatically manages its own energy storage lifecycle by controlling charging/discharging based on the limitation parameter. The system self-regulates operation to extend its own service life, eliminating the need for user intervention in maintenance scheduling and reducing replacement frequency.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If the energy storage is fully utilized, then the use of energy increases, but the reliability of continuous operation decreases due to faster degradation

Engineering Contradiction:
Improveenergy storage utilizationVSAvoidcontinuous operation capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts energy utilization based on the limitation parameter and real-time energy storage status. The device control circuitry modifies charging/discharging rates and depth according to current conditions, optimizing the balance between immediate energy use and long-term reliability through adaptive, dynamic control rather than fixed utilization patterns.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents excessive charging and discharging, thereby increasing the energy storage's and device's lifetime, improving sustainability and reducing environmental impact by minimizing replacements.

Implementation Method 1

a user usually actuates a user interface of the aerosol-generating device, thereby triggering supply of one or more aerosol-generating means or aerosol generators, such as one or more heating elements or heat sources, with electrical energy, for example to heat at least a portion of the aerosol-generating substrate or article

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

Exemplary energy storages can include one or more batteries, one or more capacitors, one or more supercapacitors, one or more accumulators or other types of energy storage

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS20260068950A1Aerosol-generating device with usage limitation
Publication Date: 2026.03.12 PHILIP MORRIS PRODUCTS SA
  • US20260068950A1 patent drawing
  • US20260068950A1 patent drawing
  • US20260068950A1 patent drawing

AI summary

An aerosol-generating device is provided, including: device control circuitry and an energy storage configured to supply electrical energy to the circuitry for generating aerosol from an aerosol-generating article, the circuitry being configured to: receive a limitation parameter indicative of a limitation to use the device to generate aerosol, control the energy storage based on the limitation parameter, such that operation of the device by a user to generate aerosol is limited in accordance with the parameter, determine actual values of operational parameters and compare the values to predefined values of the operational parameters, and one or more of terminate a charging cycle of the energy storage, signal completion of a charging cycle, signal an empty energy storage to the user, trigger re-charging of the energy storage, request re-charging of the energy storage, disable the device, and enable the device based on the comparison.