Aerosolized Microrobot Assembly for Deep Lung Delivery

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Solution Overview

Problem

Current microrobot delivery methods face challenges in effectively reaching deep within the lungs due to particle size limitations and viscosity issues, making it difficult to perform mechanical work and deliver drugs efficiently for lung-based therapies.

Innovation Solution

A method involving aerosolization of superparamagnetic microrobot building blocks, followed by assembly into microwheels using a magnetic field, allowing for targeted delivery and mechanical work within lung tissues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If particles are made larger to perform mechanical work, then power and speed are improved, but they cannot remain suspended in air long enough to reach deep within the lungs

Engineering Contradiction:
Improvemicrobot powerVSAvoidair transport speed
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The microbot is divided into multiple superparamagnetic particles that can be independently aerosolized and transported through the airway. These segmented particles assemble into functional microrobots at the target site, allowing small individual units to be effectively delivered while forming larger functional structures when needed for mechanical work.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple superparamagnetic particles are nested within a single aerosolized droplet, with the droplet containing numerous individual particles that can subsequently assemble into microrobots. This nesting allows the compact delivery of multiple functional units through the respiratory system.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Speed

If particles are made smaller to remain suspended in air, then air transport is improved, but they lack the speed and power necessary to perform work throughout the pulmonary network

Engineering Contradiction:
Improveair transport speedVSAvoidmicrobot power
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The microbot function is segmented across multiple particles, each capable of being independently aerosolized for effective air transport. The individual particles maintain small sizes for optimal respiratory delivery while collectively providing the necessary power when they assemble into functional microrobots at the target site.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple superparamagnetic particles merge or assemble into functional microrobots after aerosolization and delivery. This combining occurs at the target site where the particles aggregate to form structures with sufficient size and power to perform mechanical work within the pulmonary network.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If viscosity is increased to enhance mechanical work capability, then power is improved, but transport through the airway and pulmonary network becomes more difficult

Engineering Contradiction:
Improvemicrobot powerVSAvoidtransport force
Core Design Contradiction:
PowerVSForce

Solution Approach 1:

The system segments the microbot into multiple particles suspended in aerosolized liquid droplets, allowing transport through low-viscosity air and mucus environments. The individual particles experience minimal viscous resistance during transport, yet can assemble into higher-power configurations at the target site when needed for mechanical work.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The aerosolized liquid droplet acts as an intermediary carrier that facilitates transport of superparamagnetic particles through the respiratory system. This intermediary medium allows particles to be delivered to deep lung tissues without requiring high transport forces, as the aerosolization process and droplet delivery handle the transport function.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If magnetic field strength is increased to improve microbot control, then positioning precision is improved, but tissue attenuation and heating effects increase

Engineering Contradiction:
Improvemicrobot positioning precisionVSAvoidtissue heating
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The magnetic control system is segmented into multiple distributed magnetic actuators rather than requiring a single strong field source. This segmentation allows precise control of individual superparamagnetic particles through the respiratory system using weaker, more manageable field strengths that minimize tissue heating while maintaining positioning precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces strong magnetic field-based mechanical actuation with a combination of aerosolized delivery and weaker magnetic field control. The aerosolization process handles the delivery function, allowing magnetic fields to be used only for precise positioning and control at the target site, rather than for bulk transport, thereby reducing overall field strength requirements and associated heating effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the delivery of larger microrobots capable of performing mechanical work deep within lung tissues, overcoming size and viscosity limitations, and facilitating targeted drug delivery to pulmonary diseases.

Implementation Method 1

applying a first magnetic field to the aerosolized droplets to cause the superparamagnetic particles to aggregate into microrobots in the form of microwheels

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

providing a liquid suspension comprising superparamagnetic particles of at least one microrobot building block

Methodology Applied
Scientific EffectSuperparamagnetism: Superparamagnetism

Implementation Method 3

aerosolizing the liquid suspension to form aerosolized droplets

Methodology Applied
Scientific EffectAerosolization: Aerosol

Data Source

PatentUS20230146391A1Airborne delivery of microrobots
Publication Date: 2023.05.11 COLORADO SCHOOL OF MINES
  • US20230146391A1 patent drawing
  • US20230146391A1 patent drawing
  • US20230146391A1 patent drawing

AI summary

Methods and systems are provided for aerosolization of individual building blocks of medical microrobots and subsequent in situ assembly into microrobots capable of medical intervention deep within lung tissues of a subject. The methods and systems of the disclosure may allow for microrobot-based therapy of pulmonary diseases that have previously been difficult to effectively treat using conventional therapeutic approaches.