Aerostatic Thrust Bearing for Scroll Compressor Load Support
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Solution Overview
Problem
Existing scroll compressors face challenges in effectively supporting the thrust load of the orbiting scroll member, which can lead to incorrect positioning and potential contact with internal components, resulting in inefficiency and potential damage.
Innovation Solution
The implementation of an aerostatic thrust bearing with a gas distributing structure that supplies pressurized gas between the orbiting scroll member and a fixed supporting member, forming a layer of flowing pressurized gas to support the thrust load and maintain the correct intermeshed position.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If a traditional thrust bearing is used to support the orbiting scroll member, then the thrust load can be supported, but frictional losses increase and positioning precision deteriorates
Solution Approach 1:
The patent applies aerostatic bearing technology by introducing pressurized gas between the orbiting scroll member and the fixed supporting member. This creates a gas film that separates the moving and stationary surfaces, eliminating direct contact and thus reducing frictional losses while maintaining precise positioning through controlled gas pressure distribution.
Solution Approach 2:
The patent replaces the traditional mechanical contact bearing system with a non-contact aerostatic bearing system. Instead of relying on physical contact between bearing surfaces, the invention uses a layer of pressurized gas to provide support, thereby substituting mechanical friction with pneumatic support that achieves both low energy loss and high positioning reliability.
2Reliability
If pressurized gas is supplied to the gas distributing structure, then the thrust load is effectively dampened, but the device complexity increases
Solution Approach 1:
The gas distributing structure serves multiple functions: it distributes pressurized gas uniformly across the bearing surface, dampens thrust load variations, and maintains the gas film pressure necessary for non-contact support. By integrating these functions into a single component, the patent reduces overall device complexity while achieving reliable thrust load support.
Solution Approach 2:
The aerostatic thrust bearing system is self-regulating in that the pressurized gas automatically adjusts to thrust load variations. When thrust load increases, the gas film pressure increases accordingly, and when thrust load decreases, the gas film pressure reduces, providing automatic adaptation without external control mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The aerostatic thrust bearing provides low frictional losses and effectively dampens the thrust load, preventing incorrect positioning and contact with internal components, thus enhancing the efficiency and reliability of the scroll compressor.
Implementation Method 1
a gas distributing structure to distribute a pressurized gas between the orbiting scroll member and fixed supporting member over a surface area
Implementation Method 2
an aerostatic thrust bearing that forms a layer of flowing pressurized gas between the orbiting scroll member and fixed supporting member... the flowing pressurized gas prevents the surfaces from contacting
Data Source
Figure 1
Figure 2
Figure 3A~3B
AI summary
A scroll compressor includes a first scroll member, a second scroll member, and an aerostatic thrust bearing. The aerostatic thrust bearing forms a layer of gas between the second scroll member and a fixed supporting member to support the second scroll member as the second scroll member rotates and/or orbits. Also disclosed is a method of supporting a rotating/orbiting scroll member in a scroll compressor. The method including supplying pressurized gas to an aerostatic thrust bearing such that a layer of gas is formed between the rotating/orbiting scroll member and a fixed supporting member.