Afocal Lighting Device Removing Condenser Optics for Compact Beam Shaping

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Solution Overview

Problem

Existing compact lighting devices for the show and entertainment sector face challenges in achieving a smaller size and weight while maintaining effective color mixing, beam uniformity, and design flexibility, often resulting in issues like residual color artifacts and halos in the projected beam.

Innovation Solution

The implementation of an afocal projection system combined with cylindrical lenses, glass pyramid prisms, and axicons to create projection effects in a narrow light beam spot projector, which omits a condenser unit and gobo surface, allowing for a compact design and adjustable beam angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a compact lighting device uses a traditional optical system with condenser optics and gobo surface, then the device can achieve effective image projection, but the overall length of the optical system becomes quite long, counteracting the need for reduced size and weight

Engineering Contradiction:
Improvedevice sizeVSAvoidprojection capability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent removes the condenser optics and gobo surface from the traditional optical system, extracting these components to eliminate the long optical path while maintaining projection functionality through a direct laser beam approach

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using traditional condenser optics to focus light onto a gobo surface and then project the image, the patent inverts the approach by directly shaping the laser beam to create the projected image without intermediate optical elements, thereby reducing system length

Inventive Principle:
Principle #13The other way round (Inversion)

2Volume of moving object

If the device size is reduced for compactness, then weight and length are decreased, but color mixing becomes insufficient and residual speckles and halos appear in the projected beam

Engineering Contradiction:
Improvedevice sizeVSAvoidbeam uniformity
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent replaces traditional mechanical optical mixing systems with a direct laser beam approach where the beam is shaped and projected without requiring complex condenser optics, eliminating the source of residual speckles and halos while maintaining compact size

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the optical parameters by using a direct laser beam with controlled beam shaping, transforming the beam characteristics to achieve uniform projection without the need for traditional color mixing optics that cause artifacts in compact configurations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables a compact and lightweight lighting device with improved beam uniformity and flexibility, reducing residual color artifacts and halos, while maintaining effective image projection capabilities.

Implementation Method 1

an afocal projection system which may be used in combination with cylindrical lenses, glass pyramid prisms and/or so-called axicons in order to create projection effects

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The fly's eye lens structure is useful for solving the irradiance non-uniformity: it transforms the non-uniform irradiance profile at the exit pupil of the collimation optics into a homogenized far field profile

Methodology Applied
Scientific EffectOptical mixing:

Implementation Method 3

RGB light source, including laser diodes operating in the wavelength ranges of red (R), green (G) and blue (B), the radiations whereof are collimated and combined with each other by means of dichroic filters

Methodology Applied
Scientific EffectDichroic filtering: Dichroic Filter

Data Source

PatentEP4027053A1Lighting device and corresponding method of operation
Publication Date: 2022.07.13 CLAY PAKY SPA
  • EP4027053A1 patent drawingFigure 1~3
  • EP4027053A1 patent drawingFigure 4A~5
  • EP4027053A1 patent drawingFigure 6A~7

AI summary

A lighting device which may be used, e.g., in the show and entertainment sector comprises a light source configured to emit a light beam through an afocal projection optics (500, 500', 600) along a propagation path of the light beam from a negative lens (500) to a positive lens (600). The lighting device (10) comprises a further negative lens (500') interposed and mobile along the propagation path of the light beam from the negative lens (500) to the positive lens (600), as well as an optical element interposed in the propagation path of the light beam between the negative lens (500) and the further negative lens (500'). The optical element may be selected from a cylindrical lens (CL), a prism (P) and an axicon (A), such elements being optionally mounted on a mobile support member such as a motorized effect wheel (EW), thereby enabling switching from one optical element to another different optical element (CL, P, A) in order to implement, by means of an afocal projection system, various optical effects similar to those which can be obtained by means of a gobo.