Aft Cargo Cabin Layout for Oversize Aircraft Loading

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Solution Overview

Problem

Existing aircraft fuselage configurations struggle to efficiently accommodate large or 'oversize' cargo without significant redesigns that impact aerodynamic drag, weight, and efficiency, leading to increased costs and performance losses.

Innovation Solution

An aircraft design featuring an aft cargo section with a lower deck floor and a rear access, such as a swing tail, allowing access to the aft cargo section from behind the fuselage, which accommodates larger cargo dimensions while maintaining minimal changes to fuselage surface geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the outer cross-sectional profile of the fuselage is changed to accommodate oversize cargo, then cargo capacity is improved, but aerodynamic drag increases and fuselage weight increases

Engineering Contradiction:
Improvecargo capacityVSAvoidaerodynamic drag
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent applies dimensionality change by creating a localized vertical expansion in the aft cargo section, lowering the deck floor to increase cargo height capacity without changing the overall fuselage cross-sectional profile. This allows oversize cargo accommodation while maintaining the original aerodynamic envelope, thus resolving the contradiction between cargo capacity and aerodynamic drag.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the outer cross-sectional profile of the fuselage is changed to accommodate oversize cargo, then cargo capacity is improved, but fuselage weight increases

Engineering Contradiction:
Improvecargo capacityVSAvoidfuselage weight
Core Design Contradiction:
Volume of moving objectVSWeight of moving object

Solution Approach 1:

The invention uses vertical dimensionality change within the existing fuselage envelope by lowering the deck floor in the aft section. This increases cargo volume without requiring additional fuselage material or structural reinforcement, thereby avoiding weight increase while accommodating oversize cargo.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If the fuselage surface geometry is substantially changed to accommodate oversize cargo, then cargo capacity is improved, but implementation costs increase

Engineering Contradiction:
Improvecargo capacityVSAvoidimplementation costs
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent implements cargo capacity improvement through internal reconfiguration (lowering the deck floor) rather than external fuselage modification. This approach avoids costly redesign of the fuselage outer mold line and surface geometry, significantly reducing implementation costs while still accommodating oversize cargo.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Volume of moving object

If the deck floor level is lowered in the aft cargo section, then cargo height capacity is improved, but fuselage structural complexity increases

Engineering Contradiction:
Improvecargo height capacityVSAvoidfuselage structural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the fuselage into distinct forward and aft cargo sections with different deck floor levels. This allows the aft section to have increased height capacity while the forward section maintains its original structure, thereby managing structural complexity through modular segmentation rather than requiring complete fuselage redesign.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4023547B1Aircraft configuration with tall aft cargo section and rear access
Publication Date: 2025.12.03 THE BOEING CO
  • EP4023547B1 patent drawingFigure 1
  • EP4023547B1 patent drawingFigure 2~2B
  • EP4023547B1 patent drawingFigure 3~3B

AI summary

An aircraft (10, 10") has an aft main cargo cabin (50) with a low deck floor (52), and a rear access (60) configured to provide access to the aft main cargo cabin from behind the fuselage (20). The deck floor of the aft main cargo cabin is lower than a first deck floor (32) of a forward main cabin (30) of a forward section of the fuselage. The aft main cargo cabin has a second height (H2) that is greater than the first height (H1) of the forward main cabin, allowing the aft main cargo cabin to accommodate oversize cargo with larger dimension(s). The aircraft may be built with such an aft main cargo cabin and rear access, or may be a modified aircraft that includes such an aft main cargo cabin and rear access. Related methods of reconfiguring a base aircraft into a modified aircraft having such an aft main cargo cabin and rear access are also disclosed.