Aft Stator Duct Ring Configuration for Noise Reduction

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Solution Overview

Problem

Ducted-rotor aircraft experience noise and vibrational instability issues due to the structural configuration of their rotors, which affect their operational efficiency in different flight modes.

Innovation Solution

The structural configuration of ducts in ducted-rotor aircraft is optimized by positioning stators aft of the duct ring's trailing edge, increasing the distance between rotor blades and stators, which reduces noise and enhances vibrational stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If stators are positioned closer to the rotor blades, then the duct structure is more compact, but noise increases and vibrational stability decreases

Engineering Contradiction:
Improveduct structure compactnessVSAvoidnoise and vibrational instability
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent repositions stators from a radial arrangement (closer to rotor blades) to an axial arrangement (aft of the duct ring), utilizing the longitudinal dimension to increase the distance between stators and rotor blades while maintaining compact overall structure. This dimensional reconfiguration reduces noise and vibrational instability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If stators are positioned aft of the duct ring, then noise decreases and vibrational stability increases, but the duct structure becomes more complex

Engineering Contradiction:
Improvenoise and vibrational stabilityVSAvoidduct structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The duct structure is segmented into distinct components: the duct ring, the stators positioned aft of the ring, and the rotor assembly. This segmentation allows independent optimization of each component's position and function, achieving noise reduction and vibrational stability while maintaining manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11472533B2Stators located aft of duct ring
Publication Date: 2022.10.18 TEXTRON INNOVATIONS INC
  • US11472533B2 patent drawing
  • US11472533B2 patent drawing
  • US11472533B2 patent drawing

AI summary

A duct for a ducted-rotor aircraft includes a hub, a duct ring, and a plurality of stators that extend outward from the hub. The hub may be configured to support a motor. The duct ring defines a trailing edge. The duct ring is coupled to each of the plurality of stators such that all or substantially all of each of the plurality of stators is located aft of the trailing edge of the duct ring.