Solid Agarose Medium for Algae Immobilization and Light Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current photobioreactor technologies using liquid medium for algae cultivation face challenges such as uneven light and nutrient distribution, self-shading, and complexity in zero-gravity environments, leading to inefficiencies and hardware failures, particularly in space applications.

Innovation Solution

The use of a solid medium, specifically low melting point agarose with incorporated algae and micronutrients, immobilizes algae and simplifies the mechanical support system, allowing for a compact, scalable, and robust photobioreactor design that addresses issues of light distribution and nutrient availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid medium is used for algae cultivation, then algae can be cultured, but uneven light and nutrient distribution occurs and system complexity increases

Engineering Contradiction:
Improvealgae growth efficiencyVSAvoidmechanical support system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the physical state of the culture medium from liquid to solid (agarose-based), which fundamentally alters how light and nutrients are distributed. In the solid medium, algae are embedded in a gel matrix that allows uniform penetration of light and nutrients throughout the culture, eliminating the need for complex agitation systems required in liquid cultures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical agitation systems (pumps, mixers, agitators) with a passive solid medium system. The agarose gel matrix itself serves as the culture medium, allowing algae to grow without mechanical disturbance, thereby simplifying the mechanical support system while maintaining productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If liquid medium is used, then algae cultivation is possible, but self-shading and uneven light distribution occur

Engineering Contradiction:
Improvebiomass productionVSAvoidlight distribution uniformity
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

By changing from liquid to solid medium, the patent creates a culture system where light can penetrate uniformly through the agarose gel matrix. The solid structure allows photons to reach algae cells throughout the depth of the container without the light-blocking effects that occur in liquid cultures, eliminating self-shading and improving illumination intensity distribution.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If liquid medium is used, then algae can be cultured, but hardware failure risk increases and infrastructure complexity increases

Engineering Contradiction:
Improvealgae culture capabilityVSAvoidsystem reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent eliminates complex mechanical systems (pumps, valves, agitators) by using a solid medium approach. This substitution dramatically reduces hardware failure risk and improves system reliability, as there are fewer moving parts and components that could fail in the solid medium system compared to liquid medium systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the complex mechanical support infrastructure from the algae culture system. By using agarose gel as the culture medium, the system eliminates the need for water pumps, liquid exchange equipment, and pressure valves, thereby reducing infrastructure complexity and improving reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If solid medium is used, then infrastructure complexity is reduced, but algae immobilization technique must be optimized

Engineering Contradiction:
Improvemechanical support systemVSAvoidalgae immobilization process
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent optimizes the physical and chemical parameters of the agarose gel to ensure effective algae immobilization. By controlling factors such as gel concentration, temperature, and composition, the system achieves reliable algae entrapment while maintaining ease of manufacture and culture maintenance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances algae growth efficiency, reduces infrastructure complexity, and increases productivity by ensuring even light exposure and nutrient distribution, resulting in higher carbon dioxide consumption and biomass production compared to liquid medium systems.

Implementation Method 1

using low melting point agarose, such that algae are incorporated just before the agarose solution solidifies at a temperature that will not kill the algae

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 2

Sunlight or a suitable light source is one of the essential ingredients in the growth of algae, through a process commonly known as photosynthesis

Methodology Applied
Scientific EffectPhotosynthesis: Photosynthesis

Data Source

PatentUS11732235B1Highly scalable and practical method for immobilizing and efficiently culturing algae for various applications
Publication Date: 2023.08.22 LIN MARK
  • US11732235B1 patent drawing
  • US11732235B1 patent drawing
  • US11732235B1 patent drawing

AI summary

A method for preparing a solid medium platform for cultivating algae, comprising obtaining an algae culture solution (“ACS”) at approximately room temperature of a specific volumetric quantity, denoted “x”; creating raw agarose solution (“AS”) by adding low melting point agarose powder (“AP”) to water of a volume equal to “x” in a container that is different from the one used for said ACS; heating and stirring AS; cooling or waiting for the AS to cool down to approximately 15-35% above the gelling temperature of the AS; adding micronutrients supportive of algae growth after AS has cooled to approximately 15-35% above the gelling temperature of the AS to create an agarose micronutrient solution (“AMS”); after the AMS has cooled, combining the AMS with ACS and pouring the mixture into an open container and stirring; apportioning the AMS/ACS mixture into cultivating container(s); and waiting for the mixture to congeal.