Agave Spirit Dealcoholization via Deep Eutectic Solvents

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Solution Overview

Problem

Current dealcoholization methods for high-alcohol distilled spirits, such as those above 40% ABV, face limitations in preserving the original organoleptic qualities and MAO inhibitory activity due to membrane incompatibility and the stripping of aroma compounds, leading to a lack of non-alcoholic distilled spirits with desirable qualities.

Innovation Solution

A non-dilution method using deep eutectic solvents like glycerol and choline chloride to break the ethanol-water azeotrope, allowing for distillation at atmospheric or sub-atmospheric pressures, which retains volatile components and increases the MAO B to MAO A inhibitor ratio, preserving the flavor profile and MAO inhibitory activity of agave-derived spirits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If reverse osmosis is used to remove ethanol from high-alcohol distilled spirits, then ethanol removal efficiency is improved, but membrane integrity is disrupted and organoleptic qualities are lost

Engineering Contradiction:
Improveethanol removal efficiencyVSAvoidmembrane integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical parameters of the distillation process by operating at reduced pressures (sub-atmospheric conditions) and controlling temperature gradients to separate ethanol while preserving volatile aroma compounds. This avoids the membrane disruption issue in reverse osmosis while achieving effective ethanol removal from high-alcohol spirits.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes phase transition of ethanol from liquid to vapor through controlled heating and distillation. By carefully managing the vaporization and condensation processes under reduced pressure, ethanol is removed while volatile organic compounds remain in the liquid phase, preserving the organoleptic qualities of the final product.

Inventive Principle:
Principle #36Phase transitions

2Quantity of substance

If distillation is performed at atmospheric pressure to remove ethanol, then ethanol removal is achieved, but volatile aroma compounds are stripped along with ethanol

Engineering Contradiction:
Improveethanol removalVSAvoidvolatile aroma compounds
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent employs reduced pressure (vacuum distillation) to lower the boiling point of ethanol, allowing separation at temperatures below 100°C. This parameter change prevents the co-evaporation of volatile aroma compounds that would occur at atmospheric pressure distillation, thereby removing ethanol while preserving the flavor profile.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The distillation process dynamically adjusts temperature and pressure conditions throughout the operation. By controlling the heating rate and maintaining vacuum conditions, the system selectively vaporizes ethanol while keeping volatile organic compounds in the liquid phase, achieving separation without loss of aromatic components.

Inventive Principle:
Principle #15Dynamics

3Reliability

If high-alcohol distilled spirits are diluted below 20% ABV for reverse osmosis processing, then membrane compatibility is improved, but the resulting dealcoholized product loses its original organoleptic qualities

Engineering Contradiction:
Improvemembrane compatibilityVSAvoidorganoleptic quality preservation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention uses phase transition-based distillation under reduced pressure to remove ethanol directly from high-alcohol spirits without requiring dilution. This maintains the concentration of non-volatile flavor compounds and other organoleptic components, preserving the characteristic quality of the original spirit while achieving effective ethanol removal.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

By changing the pressure parameter to sub-atmospheric conditions, the process enables direct processing of high-alcohol spirits (40% ABV or higher) without dilution. The reduced pressure allows ethanol to vaporize at lower temperatures, selective to the boiling points of aromatic compounds, thereby maintaining organoleptic qualities while ensuring membrane compatibility is not an issue.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the creation of high-quality, non-alcoholic distilled spirits that retain the original flavor and experiential effects of their alcoholic counterparts, providing enhanced MAO B inhibition and mood elevation without dilution, suitable for treating depression and cognitive enhancement.

Implementation Method 1

deep eutectic solvents like glycerol and choline chloride to break the ethanol-water azeotrope

Methodology Applied
Scientific EffectAzeotrope breaking:

Implementation Method 2

allowing for distillation at atmospheric or sub-atmospheric pressures

Methodology Applied
Scientific EffectDistillation: Distillation

Implementation Method 3

distillation at atmospheric or sub-atmospheric pressures, which retains volatile components

Methodology Applied
Scientific EffectVolatility-based separation: Distillation

Data Source

PatentUS20240368506A1Manufacturing a Non-Alcoholic Distilled Spirit and Functional Ingredient
Publication Date: 2024.11.07 BROCIA ROBERT
  • US20240368506A1 patent drawing

AI summary

Compositions containing monoamine oxidase inhibitors derived from agave-based drinks are disclosed, along with methods to alter their inhibitory activity.