Aggregate Base Course Soil Moisture Control

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Solution Overview

Problem

Structures built on expansive soils are prone to heaving and settling due to fluctuations in soil moisture content, leading to costly repairs and structural damage, as existing methods fail to effectively control soil moisture to prevent these issues.

Innovation Solution

A system and method involving the measurement of soil moisture content, drawing dry air through an aggregate base course layer to evaporate moisture, and evacuating the moist air using an air exhaust system to control soil moisture levels, thereby stabilizing the structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If structures are built on expansive soils, then construction can proceed with standard foundation methods, but the structures become prone to heaving and settling due to soil moisture fluctuations

Engineering Contradiction:
Improveconstruction simplicityVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an aggregate base course layer as an intermediary between the expansive soil and the foundation. This intermediate layer acts as a moisture barrier and vapor transmission path, allowing the foundation to be built on standard ground while protecting it from harmful soil moisture fluctuations that cause heaving and settling

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a soil moisture control system that uses air flow (pneumatics) to remove excess moisture from the aggregate base course layer. By circulating dry air through the aggregate layer and exhausting moist air, the system controls soil moisture content and prevents expansive soil from causing structural instability

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If an aggregate base course layer is added between soil and foundation, then soil movement and cracking are reduced, but construction complexity and cost increase

Engineering Contradiction:
Improvefoundation stabilityVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the foundation support system into distinct segments: the native expansive soil, the aggregate base course layer, and the foundation structure. This segmentation allows each layer to perform its specific function - the aggregate layer isolates the foundation from direct contact with expansive soil, reducing cracking and movement while maintaining construction feasibility

Inventive Principle:
Principle #1Segmentation

3Reliability

If soil moisture content is controlled through evaporation and air evacuation, then heaving and settling are prevented, but energy consumption increases

Engineering Contradiction:
Improvesoil moisture controlVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The soil moisture control system is designed to operate passively or semi-passively, utilizing natural air flow patterns and evaporation processes. The system can self-regulate moisture levels in the aggregate base course layer without requiring continuous active energy input, thereby controlling heaving and settling while minimizing energy consumption

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces soil heaving and settling by maintaining optimal moisture levels, minimizing structural damage and repair costs, and can be implemented during construction or as a retrofit.

Implementation Method 1

removing moisture from the expansive soil into the dry air by evaporation to create moist air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10465357B1System and method for stabilization of structures by control of soil moisture content
Publication Date: 2019.11.05 ARIZONA FOUNDATION SOLUTIONS LLC
  • US10465357B1 patent drawing
  • US10465357B1 patent drawing
  • US10465357B1 patent drawing

AI summary

A soil stabilization system for a structure can include a stem wall and floor slab disposed within a perimeter of the stem wall. An aggregate base course (ABC) layer can be disposed within a perimeter of the stem wall and below the floor slab. A ventilation opening can extend to the ABC layer, and an air exhaust system can extend between the ABC layer and an exterior of the structure. A method of soil stabilization for a structure can include measuring a moisture content of an expansive soil below a structure, drawing dry air through the ABC layer and over a surface of an expansive soil. Moisture can be removed from the expansive soil into the dry air by evaporation to create moist air, and moist air can be evacuated at an exterior of the structure.