Aggregate Bed Stabilization Using Geotextile Covers and Binders

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Solution Overview

Problem

Existing vehicle arresting systems using aggregates like foamed glass struggle to maintain structural integrity, particularly when exposed to environmental factors or vehicle impacts, which can lead to contamination, disintegration, or reduced effectiveness.

Innovation Solution

The use of geotextile covers, anchors, and binders to create a stable and deformable bed structure for aggregates, including foam glass, which can be bagged, embedded in cubicles, or mixed with non-cementitious binders to form units that can be cast in place, ensuring structural integrity and energy absorption during vehicle arrests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If aggregate beds are left uncovered to maintain accessibility and ease of operation, then ease of operation is improved, but structural integrity deteriorates due to contamination and disintegration from environmental factors

Engineering Contradiction:
ImproveaccessibilityVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

A geotextile cover is placed over the aggregate bed to protect it from environmental contamination and disintegration. The geotextile material provides a flexible protective layer that maintains structural integrity while allowing the bed to remain accessible and functional for vehicle arrestment operations.

Inventive Principle:
Principle #30Flexible shells and thin films

2Stability of the object's composition

If anchors are added to secure the geotextile cover to maintain structural integrity, then stability of the object's composition is improved, but device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The anchoring system is divided into discrete anchor elements distributed across the aggregate bed. Each anchor independently secures the geotextile cover, allowing the system to maintain structural integrity through multiple simple, modular components rather than a single complex anchoring mechanism.

Inventive Principle:
Principle #1Segmentation

3Strength

If binders are used to form stable units from loose aggregate to improve structural integrity, then strength is improved, but ease of manufacture deteriorates due to additional processing steps

Engineering Contradiction:
Improvestructural strengthVSAvoidmanufacturing simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

Binders are applied to loose aggregate particles before the aggregate is placed in the bed structure. This preliminary binding action creates stable, strength-enhanced units in advance, allowing the aggregate to be easily handled and installed without requiring complex on-site manufacturing or curing processes.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains the structural integrity of aggregate beds, preventing contamination and disintegration while ensuring effective energy absorption and vehicle arrestment, even in harsh conditions, by using geotextile covers and anchors to secure the aggregate material and employing binders to form stable units.

Implementation Method 1

particles of foam glass or other material may form a bed covered in whole or part by a geotextile cover... Vertical rods or other structures may serve as anchors, connecting the cover to the foundation

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 2

loose aggregate may be mixed with adhesives or binders to form bricks or other integrated units

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

aggregates, materials, or other structures are used to absorb energy to effect vehicle arrests

Methodology Applied
Scientific EffectEnergy absorption: Deformation

Data Source

PatentUS10906666B2Stabilized aggregates and other materials and structures for energy absorption
Publication Date: 2021.02.02 RUNWAY SAFE IPR AB
  • US10906666B2 patent drawing
  • US10906666B2 patent drawing
  • US10906666B2 patent drawing

AI summary

Materials and structures for absorbing energy. The materials and structures are well suited for arresting aircraft and other vehicles, although their purposes need not be so limited. Also detailed are packaging and other solutions for maintaining system integrity, especially (but not exclusively) when foam glass or other aggregate is employed and stabilizing the location of the aggregate is desired.