Aggregation Module for Heterogeneous Production Metadata
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Solution Overview
Problem
Current systems face challenges in standardizing and automating the aggregation and transmission of process metadata across heterogeneous production process chains, which are often heterogeneous in composition and data formats, making comprehensive analysis impractical without human intervention and significant costs.
Innovation Solution
A decentralized system that captures production-process-chain-specific operational data and generates standardized process metadata dynamically, using aggregation modules and a central unit to access process devices, authenticate products, and transmit metadata to user devices, allowing for automatic standardization and user-specific adjustments without adapting existing production chains.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If heterogeneous production process chains with various data formats are accessed manually for analysis, then comprehensive analysis can be achieved, but time cost and resource consumption become enormous
Solution Approach 1:
The patent introduces an intermediary system comprising a metadata profile, aggregation modules, and a central unit that automatically translates and standardizes heterogeneous data formats from various production process chains. This intermediary infrastructure enables comprehensive data analysis without manual intervention, resolving the contradiction between analysis completeness and time consumption.
Solution Approach 2:
The patent replaces manual mechanical analysis processes with automated electronic systems including software agents, metadata profiles, and centralized processing units. These electronic systems automatically capture, standardize, and analyze operational data from heterogeneous sources, eliminating the need for time-consuming manual data handling while maintaining comprehensive analysis capabilities.
2Ease of operation
If standard formats are imposed on heterogeneous production process chains, then data standardization is achieved, but adaptation to each case group requires static configuration adjustments
Solution Approach 1:
The patent implements a dynamic metadata profile that can be automatically generated and adapted to different production process chains in real-time. Instead of static configurations, the system dynamically creates appropriate data formats and aggregation strategies based on the specific characteristics of each process chain, eliminating the need for manual case-by-case configuration while maintaining data standardization.
Solution Approach 2:
The patent changes the parameters of the metadata profile dynamically based on the specific production process chain being accessed. The system adjusts data formats, aggregation methods, and access parameters automatically according to the characteristics of each process chain, enabling standardization without static configuration complexity.
3Quantity of substance
If existing production process chains are adapted or extended to meet standardization requirements, then comprehensive data capture is possible, but implementation cost and complexity increase
Solution Approach 1:
The patent introduces an intermediary layer consisting of aggregation modules and a central unit that sits between the existing production process chains and the analysis system. This intermediary automatically captures and standardizes data without requiring modifications to the existing production chains, thereby maintaining data completeness while avoiding the costs and complexities of adapting existing systems.
Solution Approach 2:
The patent creates virtual copies of production process data through metadata profiles and aggregation modules rather than physically modifying the original production chains. The system captures operational data and creates standardized representations that can be analyzed without touching the existing production infrastructure, reducing implementation costs and complexity.
4Adaptability or versatility
If manual interaction is used for data capture and conversion, then flexibility in handling heterogeneous cases is maintained, but automation level remains low
Solution Approach 1:
The patent implements feedback mechanisms where the system automatically learns from and adapts to the characteristics of different production process chains. The metadata profile and aggregation modules use feedback from data access operations to automatically adjust their behavior, maintaining flexibility in handling heterogeneous cases while achieving high levels of automation without manual intervention.
Data Source
AI summary
A system and a method for aggregating and transmitting process metadata of a heterogeneous production system, the production system including a plurality of process devices to manufacture a product, the method comprising the steps of sending a user request from a communication device to a central unit, generating a metadata profile based on the user request at the central unit, accessing at least one of the plurality of the process devices of the process via an aggregation module of the central unit by using standardized control signals that were generated upon a user request, the aggregation module having access to the process devices, locating and authenticating the manufactured product in the process by the aggregation module based on authentication data; capturing process-specific data specific to the manufactured and authenticated product from the process at the aggregation module based on standardized control signals; transmitting the process-specific data from the aggregation module to the central unit, and generating the process metadata at the central unit.