Agricultural Machine Work Unit Sets for Non-Square Plant Patterns

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Solution Overview

Problem

Agricultural machines struggle to efficiently perform cultivation operations on fields with non-square, regular patterns of plant rows, as existing machines require different implements or lateral shifting of work units to accommodate varying row spacings, leading to inefficiencies and limitations in weed control and nutrient application.

Innovation Solution

An agricultural machine equipped with two sets of work units, where one set is operative in one direction and the other set is operative in a perpendicular direction, allowing the machine to adapt to different transverse distances between plant rows, ensuring comprehensive coverage and operation in both directions without the need for multiple machines or shifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single set of work units is used on the agricultural machine, then the device complexity is reduced, but the adaptability to different row spacing directions deteriorates

Engineering Contradiction:
Improvenumber of work unit setsVSAvoidadaptability to non-square plant patterns
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The agricultural machine divides its work units into two separate sets: a first set configured for rows in a first direction and a second set configured for rows in a second direction. Each set is independently controllable, allowing the machine to adapt to non-square plant patterns by selecting the appropriate set based on the row orientation, thereby maintaining device simplicity while achieving directional adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The agricultural machine implements dynamic switching between the first and second sets of work units based on the detected row direction. The control system automatically activates the appropriate work unit set when transitioning between different planting directions, enabling the machine to handle variable row spacings without physical reconfiguration or lateral shifting of components.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If lateral shifting of work units is implemented to adapt to different row spacings, then the adaptability improves, but the device complexity and operation difficulty increase

Engineering Contradiction:
Improveadaptability to varying row spacingsVSAvoidshifting mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of implementing a complex lateral shifting mechanism for a single set of work units, the invention segments the work units into two fixed sets oriented for different directions. This eliminates the need for mechanical shifting while maintaining adaptability to varying row spacings in different directions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The agricultural machine achieves multi-directional adaptability through two dedicated work unit sets that can be selectively activated. This universal approach allows the same machine to handle both narrow and wide row spacings without mechanical reconfiguration, simplifying the overall device structure while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If different implements are used for different work directions, then the adaptability to non-square patterns improves, but the device complexity and ease of operation worsen

Engineering Contradiction:
Improvecapability for different directionsVSAvoidnumber of implements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention merges the functionality of two separate implements (one for each direction) into a single integrated agricultural machine. Both the first set of work units for the first direction and the second set of work units for the second direction are mounted on the same machine platform and controlled by a single operator, reducing the need for multiple separate implements while maintaining directional adaptability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The agricultural machine is designed as a universal platform that can perform cultivation operations in both the first and second directions by selecting the appropriate work unit set. This multi-functional design eliminates the need for operators to switch between different specialized implements, simplifying operation while maintaining adaptability to non-square plant patterns.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11134608B2Method and machine for plant cultivation on a field
Publication Date: 2021.10.05 DEERE & CO
  • US11134608B2 patent drawing
  • US11134608B2 patent drawing
  • US11134608B2 patent drawing

AI summary

An agricultural machine for performing a cultivation operation on a field with plants in a regular, non-square pattern, in parallel, linear rows with a first transverse distance between adjacent rows in a first direction being smaller than a second transverse distance between adjacent rows in a second direction different from the first direction. The agricultural machine is connected to a first set of work units with lateral distances between adjacent work units of the first set of work units corresponding to the first distance, and to a second set of work units which are adapted to be inoperative during operation of the agricultural machine in the first direction and adapted to be operative during operation of the agricultural machine in the second direction to cover the areas between adjacent rows which cannot be treated with the work units of the first set of the work units.