Agricultural Sampling System Slurry Preparation
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Solution Overview
Problem
Existing soil sampling processes are cumbersome and inefficient, requiring drying and grinding of samples before analysis, which complicates the simultaneous and rapid processing of multiple samples for various chemical properties.
Innovation Solution
An automated computer-controlled sampling system that processes agricultural samples, such as soil, in their 'as collected' condition, using a sample preparation subsystem to create a slurry and a chemical analysis subsystem for quantification of analytes, allowing for simultaneous analysis of multiple samples without the need for drying and grinding.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If traditional drying and grinding steps are used to prepare soil samples, then sample analysis accuracy is improved, but processing time and operational complexity increase significantly
Solution Approach 1:
The patent extracts and eliminates the time-consuming drying and grinding steps from the traditional sample preparation process. By using a slurry-based analysis method, the system directly analyzes soil samples in their natural state or with minimal preparation, removing unnecessary intermediate steps while maintaining analysis accuracy through alternative measurement techniques.
Solution Approach 2:
The patent changes the physical state parameter of the sample from dry solid to liquid slurry form. This parameter change allows direct analysis without drying, as the slurry formulation enables accurate chemical analysis in liquid state, thereby eliminating the drying step while preserving measurement precision.
2Measurement precision
If traditional drying and grinding steps are used to prepare soil samples, then sample analysis accuracy is improved, but device complexity and operational difficulty increase
Solution Approach 1:
The patent removes the complex drying and grinding equipment and procedures from the analysis workflow. By adopting slurry-based direct analysis, the system eliminates the need for ovens, grinders, and associated operational procedures, simplifying both device requirements and operational steps while maintaining analytical accuracy.
Solution Approach 2:
The patent replaces mechanical preparation methods (drying in ovens, grinding in mills) with a chemical/slurry-based approach. Instead of using mechanical energy to dry and grind samples, the system uses chemical formulations and liquid-phase analysis techniques, substituting complex mechanical systems with simpler chemical processes.
3Measurement precision
If multiple samples are processed sequentially using traditional methods, then thorough analysis is achieved, but productivity and throughput decrease
Solution Approach 1:
The patent enables continuous processing of multiple samples by eliminating the discrete drying and grinding steps that must be completed for each sample individually. The slurry-based method allows samples to be prepared and analyzed in a continuous workflow, where multiple samples can be processed simultaneously or in rapid succession without waiting for each sample to complete separate preparation stages.
Solution Approach 2:
The patent merges the sample preparation and analysis steps into a more integrated process. By using slurry formulation that can be directly analyzed, the system combines what were previously separate sequential operations (drying, grinding, then analysis) into a more streamlined process where multiple samples can move through the workflow concurrently, increasing throughput while maintaining thoroughness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables rapid and efficient analysis of multiple agricultural samples for various chemical properties, improving the accuracy and efficiency of soil testing and other agricultural analyses by eliminating the need for drying and grinding steps.
Implementation Method 1
a mixing device which mixes the collected raw soil sample in the 'as sampled' condition (e.g. undried and unground) with a diluent such as water to form a sample slurry
Implementation Method 2
The unfiltered slurry is then coarsely filtered through a coarse filter unit to remove larger than desired oversized solid particles
Implementation Method 3
measuring the density of the slurry with a density measurement device and determining a water to solids ratio of the slurry based on the measured density
Data Source
AI summary
An automated computer-controlled sampling system and related methods for collecting, processing, and analyzing agricultural samples for various chemical properties such as plant available nutrients are disclosed. The sampling system allows multiple samples to be processed and analyzed for different analytes or chemical properties in a simultaneous concurrent or semi-concurrent manner. Advantageously, the system can process soil samples in the “as collected” condition without drying or grinding. The system generally includes a sample preparation sub-system which receives soil samples collected by a probe collection sub-system and produces a slurry (e.g., mixture of soil, vegetation, and/or manure and water), and a chemical analysis sub-system which processes the prepared slurry samples for quantifying multiple analytes and/or chemical properties of the sample. The preparation sub-system may comprise a slurry recirculation flow loop configured with devices to stir, measure, and adjust a water to solids ratio of the slurry. The object of the claimed invention is a slurry stirring device (8030) comprising an elongated housing (8094) defining a vertical centerline and a stirring chamber, a slurry inlet (8032) configured to receive the slurry, a slurry recirculation inlet (8033a) configured for fluid coupling to a closed slurry recirculation flow loop, and a slurry recirculation outlet (8033b) configured for fluid coupling to the slurry recirculation flow loop; and a rotatable blade mechanism configured to maintain the slurry in an agitated mixed condition in the stirring chamber.


