AGV Doffing Arm Alignment for Automated Bobbin Transfer
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Solution Overview
Problem
Conventional methods for transferring material packages from filament extrusion systems are labor-intensive and slow due to the weight and size of the material rolls, which can weigh up to 40 pounds and have a diameter of about 400 millimeters.
Innovation Solution
A doffing apparatus configured to couple with an automatically guided vehicle (AGV), featuring elongate arms with drivers that move along the arms to transfer bobbins or other material packages, and alignment devices for precise positioning with target locations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual transfer methods are used for material packages, then the system is simple to operate, but the transfer process becomes labor-intensive and slow
Solution Approach 1:
The doffing apparatus is equipped with drivers that automatically move along elongate arms to transfer bobbins, and alignment devices that autonomously position the arms relative to target locations. The system performs its own transfer and positioning operations without manual intervention, thereby increasing productivity while maintaining manageable complexity through automated self-service mechanisms.
Solution Approach 2:
The patent replaces manual mechanical transfer operations with an automated system comprising drivers that move along elongate arms and alignment devices that use sensors and feedback mechanisms. This substitution of manual mechanical operations with automated mechanical and control systems resolves the contradiction by enabling faster transfer speeds while keeping the system complexity controlled through systematic automation.
2Productivity
If automated doffing apparatus is used, then transfer efficiency increases, but the device complexity increases
Solution Approach 1:
The doffing apparatus is divided into distinct functional modules: elongate arms for support, drivers for movement along the arms, and alignment devices for positioning. Each module performs a specific function and can be independently controlled. This segmentation allows the system to achieve high transfer efficiency through coordinated modular operations while managing complexity by breaking down the overall system into manageable, specialized components.
Solution Approach 2:
The drivers are designed to move along the elongate arms and perform multiple operations including bobbin transfer and positioning. The alignment devices serve dual purposes of positioning arms relative to target locations and providing feedback for control. This multi-functionality reduces the number of separate components needed, thereby increasing transfer efficiency while controlling apparatus complexity through versatile, multi-purpose elements.
3Ease of operation
If manual handling of material packages is used, then the equipment cost is low, but labor intensity increases
Solution Approach 1:
The doffing apparatus autonomously performs the transfer operations through drivers that move along elongate arms and alignment devices that self-position relative to target locations. The system serves itself by automatically completing the entire transfer process without manual handling, thereby eliminating labor intensity while managing automation complexity through integrated self-service mechanisms.
Solution Approach 2:
The drivers act as intermediaries between the elongate arms and the bobbins, automatically performing the transfer function. The alignment devices serve as intermediaries that mediate the positioning between the arms and target locations using sensors and feedback mechanisms. These intermediary elements automate the transfer process, reducing labor intensity while controlling complexity by introducing specialized intermediary components rather than fully complex automated systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables efficient and automated transfer of material packages, reducing labor and increasing speed by utilizing an AGV and precision alignment, thereby improving the efficiency of material handling in manufacturing environments.
Implementation Method 1
The at least one alignment device can comprise a laser range detector. The laser range detector can be configured to emit a laser beam toward a surface of the one or more target locations, receive a reflection of the laser beam from the surface of the one or more target locations, and determine a distance from the laser range detector to the surface of the one or more target locations based on the received reflection of the laser beam.
Data Source
AI summary
A doffing apparatus can be configured to couple to an automatically guided vehicle (AGV). The doffing apparatus can comprise at least one elongate arm, each elongate arm having a proximal end, a distal end, and a length, and at least one driver, each driver being configured to move along a respective elongate arm to move a bobbin toward the distal end of the elongate arm. The doffing apparatus can further comprise at least one alignment device. The doffing apparatus can further comprise a processor, wherein the processor is configured to: receive feedback from the at least one alignment device, provide a control signal to cause the AGV to align the elongate arm with a receptacle at a loader, and move the driver a select distance along the length of the elongate arm.


