AGV Intersection Traffic Control to Prevent Passage Deadlock

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Solution Overview

Problem

Automatic guided vehicles (AGVs) in logistics facilities face challenges in navigating through dynamic environments due to the lack of consideration for dynamic obstacles, leading to potential deadlock situations when encountering manned vehicles in tight passages.

Innovation Solution

A traffic management system that includes sensors and a communication module to detect the presence of vehicles in adjacent passages, transmitting signals to AGVs to stop and restrict movement until the passage is clear, preventing congestion and deadlock situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If AGV uses onboard sensors to detect obstacles during navigation, then the AGV can identify dynamic obstacles, but the AGV cannot prevent deadlock situations when moving too close to manned vehicles in tight passages

Engineering Contradiction:
Improveobstacle detection capabilityVSAvoidnavigation smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The traffic management system performs preliminary detection of the second passage before the AGV enters the intersection. The sensor detects presence of vehicles in the second passage in advance, and the traffic controller sends blocked signals to prevent the AGV from entering the intersection when the passage is occupied, avoiding deadlock situations before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The traffic management system acts as an intermediary between the AGV and the dynamic environment. It receives sensor signals about vehicles in the second passage, processes this information, and sends control signals to the AGV to either stop or proceed, mediating the interaction between the AGV and other vehicles to prevent conflicts.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If AGV stops and finds alternative path when encountering dynamic obstacles, then the AGV can avoid collisions, but the AGV cannot resolve deadlock situations and loses time

Engineering Contradiction:
Improvecollision avoidanceVSAvoidnavigation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary detection of passage occupancy before the AGV commits to entering the intersection. By detecting vehicles in the second passage in advance and sending blocked signals when necessary, the AGV avoids entering situations that would require time-consuming alternative path searches, thus reducing navigation time while maintaining collision avoidance.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If no traffic control system is implemented, then the AGV operates autonomously with simple path planning, but deadlock situations occur when AGV and manned vehicles interact in tight passages

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidtraffic flow safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The traffic management system serves as an intermediary control layer that coordinates between AGVs and manned vehicles. It uses sensors to monitor the environment and sends control signals to AGVs at intersections, providing a simple yet effective mechanism to prevent deadlocks without requiring complex modifications to the AGV's autonomous navigation system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback control by continuously monitoring the second passage with sensors and sending blocked or clear signals to the AGV based on real-time conditions. This feedback mechanism ensures safe traffic flow by preventing the AGV from entering intersections when passages are occupied, while maintaining system simplicity through centralized control logic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages AGV traffic by ensuring safe navigation by preventing AGVs from entering passages occupied by other vehicles, thereby avoiding congestion and deadlock situations, allowing for efficient and safe operation within logistics facilities.

Implementation Method 1

The sensor transmits at least one sensing beam into the second passage to detect presence of a vehicle in the second passage

Methodology Applied
Scientific EffectLight reflection/obstruction detection: Reflection

Data Source

PatentUS11687082B2Traffic management system and method
Publication Date: 2023.06.27 TE CONNECTIVITY SOLUTIONS GMBH
  • US11687082B2 patent drawing
  • US11687082B2 patent drawing
  • US11687082B2 patent drawing

AI summary

A traffic management system for controlling an AGV includes a sensor arranged proximate to an intersection between first and second passages in a logistics facility. The sensor transmits sensing beams into the second passage to detect presence of a vehicle in the second passage. The sensor transmits sensor signals based on the presence of the vehicle in the second passage. The traffic management system includes a traffic controller receiving the sensor signals and communicating with the AGV causing the AGV to stop at a stopping location in the first passage and restrict movement of the AGV into the second passage when the object is detected.