AGV Material Dropping via Continuous Trajectory Planning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In material dropping processes, the stopping and restarting of Automated Guided Vehicles (AGVs) result in slow material dropping speed and efficiency, and collisions occur when one AGV breaks down in large workshops, disrupting the orderliness of material dropping operations.

Innovation Solution

A method and system that determine a motion trajectory and select a material dropping manner based on the positional relationship between the current and target dropping areas, allowing for efficient material transfer by avoiding occupied areas and optimizing movement paths, including linear and rotary dropping methods, to prevent collisions and improve safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the material dropping trolley stops and restarts for material dropping, then the material dropping operation can be completed, but the material dropping speed decreases and efficiency is reduced

Engineering Contradiction:
Improvematerial dropping operation completionVSAvoidmaterial dropping speed and efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements continuous material dropping by allowing the trolley to drop materials during motion without stopping. The control device determines a motion trajectory and selects a material dropping manner (first linear dropping manner) that enables continuous dropping while moving, eliminating the need to stop and restart the trolley for each dropping operation.

Inventive Principle:
Principle #20Continuity of useful action

2Productivity

If multiple material dropping trolleys work in large workshops, then material dropping capacity increases, but collisions occur when one trolley breaks down disrupting orderliness

Engineering Contradiction:
Improvematerial dropping capacityVSAvoidorderliness of material dropping
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control device receives occupancy information from multiple trolleys and uses this feedback to determine safe motion trajectories. Before a trolley moves along a trajectory, the control device checks whether dropping areas on the trajectory are occupied by other trolleys, and only allows movement if the trajectory is unoccupied, preventing collisions and maintaining operational orderliness.

Inventive Principle:
Principle #23Feedback

3Productivity

If the trolley moves continuously without stopping, then material dropping efficiency improves, but the risk of collision with other trolleys increases

Engineering Contradiction:
Improvematerial dropping efficiencyVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control device performs preliminary checks of the motion trajectory for occupancy before the trolley begins movement. By determining in advance whether the trajectory is unoccupied and only then allowing the trolley to move continuously, the system enables efficient continuous operation while preventing collisions through advance verification.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11472641B2Material dropping method, control device, dropping apparatus, and system
Publication Date: 2022.10.18 WUXI QUICKTRON INTELLIGENT TECHNOLOGY CO LTD
  • US11472641B2 patent drawing
  • US11472641B2 patent drawing
  • US11472641B2 patent drawing

AI summary

A material placement method is disclosed, comprising: determining a target placement area, the target placement area being correspondingly provided with a target material storage apparatus; determining a movement track based on a current placement area and the target placement area; when each placement area which the movement track passes through is not reserved for occupancy, selecting a material placement means based on a positional relationship between the movement track and the target material storage apparatus; placing a material in the target material storage apparatus based on the selected material placement means.