Air Handling Unit Defrost Heating With Thermal Energy Storage

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Solution Overview

Problem

In air treatment systems with heat recovery via heat pumps, the defrosting of DX-coils using reversible operation leads to a significant temperature drop in the supply air stream, which is costly and inefficiently addressed by high-power electrical or water heating systems.

Innovation Solution

An accumulator medium is used to store heat energy during non-defrosting operations, which is then utilized during defrosting to maintain supply air temperature through a heating coil and circulation system, eliminating or reducing the temperature drop without the need for high-power electrical heating or external heating systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reversible operation is used to defrost the evaporator, then the evaporator is defrosted effectively, but the supply air temperature drops significantly

Engineering Contradiction:
Improvedefrosting effectivenessVSAvoidsupply air temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The system accumulates thermal energy in an accumulator medium (water or brine) in the accumulator tank during non-defrosting operation. This preliminary storage of heat energy enables the system to compensate for temperature drops during subsequent defrosting operations without affecting supply air temperature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

An accumulator medium (water or brine) serves as an intermediary thermal energy storage medium between the heat pump system and the supply air. The accumulator medium absorbs excess heat during normal operation and releases it during defrosting, mediating the thermal balance to prevent supply air temperature drops.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If high-power electrical heating or water heating batteries are installed to maintain supply air temperature during defrosting, then the temperature drop is prevented, but the installation and operating costs increase significantly

Engineering Contradiction:
Improvesupply air temperatureVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The system uses itself to solve the temperature drop problem during defrosting. The heat pump accumulates thermal energy in the accumulator medium during normal operation, and this stored energy is then used to compensate for supply air temperature drops during defrosting, making the system self-sufficient without external high-power heating assistance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system recovers and stores thermal energy that would otherwise be wasted during non-defrosting operation. This recovered thermal energy is stored in the accumulator medium and later utilized during defrosting operations, eliminating the need for additional high-power heating systems.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and efficient method to maintain supply air temperature during defrosting, utilizing stored heat energy and waste heat from the heat pump and control cabinet to reduce operational costs and eliminate the need for high-power heating systems.

Implementation Method 1

accumulate heat energy in an accumulator medium during non-defrosting operation

Methodology Applied
Scientific EffectHeat accumulation: Thermal Energy Storage

Implementation Method 2

heat exchange between the accumulator medium and supply air flow

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

recover heat from the extract air through a first so-called DX-coil (direct expansion coil), which in heating operation acts as a evaporator, and transfers this heat to the supply air through a second DX-coil, which in heating operation acts as a condenser

Methodology Applied
Scientific EffectHeat recovery: Heat Exchanger

Implementation Method 4

a first so-called DX-coil (direct expansion coil), which in heating operation acts as a evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

the refrigerant in the heat pump refrigerant circuit is sent in the opposite direction, i.e. the heat is temporarily collected from the supply air and sent to the extract air to defrost the first DX-coil

Methodology Applied
Scientific EffectReversible operation:

Implementation Method 6

a second DX-coil, which in heating operation acts as a condenser

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11353227B2Method and device for reducing or eliminating the temperature drop of the supply air temperature during defrosting of an evaporator at an air handling unit
Publication Date: 2022.06.07 FLAKTGRP SWEDEN AB
  • US11353227B2 patent drawing

AI summary

Method and device for reducing or eliminating a temperature drop of the supply air temperature during defrost operation, at an air handling unit (1) which is arranged with a heat pump (2) for recovering heat from an extract air stream (3) and transfer to a supply air stream (4). During defrosting of a first DX-coil (5), arranged in the extract air stream (3), by reversible operation of the heat pump (2), accumulated heat energy (E) is used for reduction or elimination of the temperature drop in the supply air temperature during the defrost operation, and which energy has been stored in an accumulator medium (7) which is at least partially in contact with the supply air flow (4). The stored energy (E) is delivered by heat exchange with the supply air stream (4) in a position after a second DX-coil (6) through a heating coil (8) arranged in the supply air stream (4).