AI-Adjustable CAM Boot Control for Real-Time Support Adaptation

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Solution Overview

Problem

Traditional CAM boots offer a static solution to dynamic foot and ankle movements, failing to accommodate individual user variations, leading to discomfort and reduced performance.

Innovation Solution

An AI-based system that integrates sensors, machine learning algorithms, and wireless communication to automate real-time adjustments of CAM boots based on predictive analytics of live sensory data, using a CAM Boot Control Server (CBCS) to process data from multiple sources and generate adjustment commands for actuators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If static design parameters are used in CAM boots, then manufacturing complexity is reduced and ease of manufacture is improved, but adaptability to individual user variations deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidadaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adjustment mechanisms that allow the CAM boot to change its structural parameters in real-time based on user needs. The boot includes adjustable components such as lateral movement constraints, heel elevation, and toe elevation that can be modified dynamically through actuators controlled by a microprocessor, transforming a static device into an adaptive one without requiring complex custom manufacturing for each user.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters of the boot structure through automated adjustment mechanisms. The microprocessor controls actuators that modify lateral movement constraints, heel elevation angles, and toe elevation angles, allowing the same boot to adapt to different users and conditions by changing its structural parameters rather than requiring different boot designs.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If manual mechanical adjustments are provided, then adaptability is improved, but ease of operation deteriorates due to user burden

Engineering Contradiction:
ImproveadaptabilityVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The CAM boot system performs self-adjustment through automated actuators controlled by a microprocessor that responds to sensor input and pre-programmed instructions. The device adjusts its own structural parameters including lateral movement constraints and elevation angles without requiring manual intervention from the user, making the system both adaptive and easy to operate.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates sensors that monitor user movement, pressure, and positional data, providing feedback to the microprocessor which automatically adjusts the boot parameters in response. This closed-loop feedback mechanism enables the boot to adapt to user needs automatically, eliminating the need for manual adjustment while maintaining high adaptability.

Inventive Principle:
Principle #23Feedback

3Loss of information

If sensor integration is added to monitor activity, then information capability is improved, but device complexity increases

Engineering Contradiction:
Improveinformation capabilityVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The microprocessor-based control system serves multiple functions: it processes data from various sensors (pressure sensors, motion sensors), controls multiple actuators for different adjustment mechanisms, stores user profiles and preferences, and communicates with external devices. This multi-functional approach consolidates complexity into a single intelligent controller rather than requiring separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines sensor integration, data processing, actuator control, and user interface functions into a unified microprocessor-based system. The control system merges multiple subsystems (sensors, actuators, memory, communication modules) into an integrated architecture, reducing overall system complexity while enabling comprehensive monitoring and adjustment capabilities.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If automated real-time adjustments are implemented, then adaptability and user comfort are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements dynamic adjustment capabilities through a microprocessor-controlled actuator system that can modify boot parameters in real-time. The actuators are integrated into the boot structure and can be controlled to adjust lateral movement constraints, heel elevation, and toe elevation dynamically, providing high adaptability through automated real-time changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The automated system changes physical parameters of the boot structure through controlled actuation. The microprocessor regulates the position and movement of adjustable components, modifying lateral constraints and elevation angles in response to sensor feedback and user needs, enabling real-time parameter changes that enhance adaptability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260060871A1Method and system for ai-based adjustable CAM boot
Publication Date: 2026.03.05 FORTNER MILES
  • US20260060871A1 patent drawing
  • US20260060871A1 patent drawing
  • US20260060871A1 patent drawing

AI summary

A system for an automated remotely adjustable Controlled Ankle Movement (CAM) boot including a processor of a CAM boot control server node configured to host a machine learning (ML) module and connected to at least one user mobile device connected to at least one target CAM boot controller over a wireless network connection and a memory on which are stored machine-readable instructions that when executed by the processor, cause the processor to: acquire sensory data from a plurality of sensors integrated into a base of the at least one target CAM boot; process the sensory data for noise reduction and fluctuation consistency; derive a plurality of features reflecting metrics related to wearing of the at least one target CAM boot by a user; generate at least one classifier vector based on the plurality of features; provide the at least one classifier vector to the ML module configured to generate a predictive model for producing at least one CAM boot adjustment parameter; generate a control command for adjustment of the CAM boot based on the at least one CAM boot adjustment parameter and send the control command to the at least one target CAM boot controller.