AI-Guided 3D Dental Scanning With Template Alignment

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Solution Overview

Problem

Existing 3D dental scanning systems require extensive user training and are prone to inaccuracies due to reliance on manual movement, leading to inferior treatment results.

Innovation Solution

A guided 3D scanning system that includes a scanning device, processor, and visual display, which aligns a 3D template model with a scanned image using geometric principles and artificial intelligence to provide a guided scanning path, minimizing the need for user training and ensuring accurate results.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual movement of scanners is used, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvescanner operation complexityVSAvoidscan accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system uses AI to automatically track the scanner's movement and generate guided paths without requiring manual input or user intervention. The AI model processes images, identifies teeth, and autonomously creates scanning guidelines, allowing the system to serve itself rather than relying on manual operation for precision

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical control with AI-based automated tracking. Instead of relying on the operator's hand movements and manual navigation, the system uses image processing and machine learning algorithms to automatically follow the scanner through the mouth and generate precise guided paths

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If extensive user training is required, then measurement precision can be improved, but ease of operation deteriorates

Engineering Contradiction:
Improvescan accuracyVSAvoiduser training requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The AI system performs self-alignment and automatic guided path generation without requiring user knowledge of scan paths or manual navigation techniques. The system autonomously processes images, identifies dental structures, and creates scanning guidelines, eliminating the need for extensive user training while maintaining high scan accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary image processing, tooth identification, and guided path generation before the actual scanning begins. By pre-processing the images and automatically creating the scanning guidelines in advance, the system eliminates the need for users to learn complex scan paths during training

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If break in contact with predefined scan path occurs, then ease of operation is improved, but measurement precision deteriorates

Engineering Contradiction:
Improvescanner operation flexibilityVSAvoidscan accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system continuously processes images during scanning and provides real-time feedback by generating guided paths that adapt to the scanner's actual movement. The AI model monitors the scanning process and dynamically adjusts the guided paths to maintain accuracy even when the scanner deviates from predefined paths, allowing operational flexibility while preserving measurement precision

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250288398A1Guided Scanning Systems and Methods
Publication Date: 2025.09.18 CAYSTER HOLDING INC
  • US20250288398A1 patent drawing
  • US20250288398A1 patent drawing
  • US20250288398A1 patent drawing

AI summary

The present technology relates to devices, methods and systems for scanning the oral cavity, in particular for dental applications; and for providing 3-dimensional (3D) data that makes it easier for a dental professional to scan the oral cavity of a patient, without the need for extensive training in specialized equipment and software systems. A system or method herein can include a visual display, in which a generated 3D scan model is overlaid over a 3D template model, such that a user can look at it and be guided by it during the scanning process. Such devices, methods and systems can help a dental professional in any dental procedure, for example, to develop a dental treatment such as orthodontics, fitting a prosthesis such as a crown or bridge, or treating a cavity. The technology also relates to methods of scanning the oral cavity of a patient.