AI-Controlled Package Storage System for Delivery Vehicles

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Solution Overview

Problem

The integration of robots into the logistics system, particularly in package storage and delivery, faces practical challenges due to the complexity of applying robotic technologies across the entire logistics process, from warehouses to delivery vehicles.

Innovation Solution

A package storage system utilizing AI apparatus and AI servers with machine learning algorithms, including artificial neural networks, to control and manage package storage and delivery, using sensors, scanners, and manipulators to identify and retrieve packages efficiently within storage units loaded on delivery vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If robots are applied to the entire logistics process from warehouses to delivery vehicles, then automation level is improved, but device complexity and implementation difficulty worsen

Engineering Contradiction:
Improveautomation levelVSAvoidimplementation complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent extracts the core automated functions (package storage, identification, and retrieval) from the complex logistics system and implements them as a standalone control device. This separates the essential automation needs from the entire logistics chain, reducing implementation complexity while maintaining high automation in critical operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system divides the logistics automation into discrete functional modules: storage units with slots, scanning devices for identification, manipulators for package handling, and a control device for coordination. This segmentation allows each component to be optimized independently and simplifies the overall implementation.

Inventive Principle:
Principle #1Segmentation

2Productivity

If manual package management is used in storage units, then device complexity is reduced, but productivity and delivery efficiency worsen

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system enables self-service automation where the control device autonomously manages package storage and retrieval operations. The manipulator automatically places packages in designated slots, and the system self-coordinates based on delivery information without requiring manual intervention, thereby increasing productivity while keeping the control logic centralized and manageable.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control device serves multiple functions: it manages storage unit operations, processes delivery information, controls manipulator movements, and coordinates with scanning devices. This multi-functionality consolidates what could be multiple separate systems into a single integrated controller, reducing overall system complexity while enhancing productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If package identification and slot matching is performed manually, then measurement precision is reduced, but loss of time is minimized

Engineering Contradiction:
Improvepackage identification accuracyVSAvoidpackage retrieval time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual visual identification and matching with an automated optical scanning system. Scanning devices capture package information, and the control device electronically matches it with slot data, achieving high precision identification instantaneously without manual intervention, thus eliminating the trade-off between accuracy and speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs preliminary actions by pre-establishing the correspondence between packages and storage slots through automated scanning and data matching. This preparation is done in advance, so when retrieval is needed, the system can immediately execute the pre-determined actions without time-consuming manual identification, achieving both high precision and speed.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If automated manipulators are used for package storage and retrieval, then productivity is improved, but device complexity and manufacturing cost worsen

Engineering Contradiction:
Improvepackage handling efficiencyVSAvoidmanufacturing feasibility
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The manipulator is designed with localized specialized functions rather than as a complex universal robot. It focuses specifically on package gripping and movement within the storage unit context, using simple end-effectors and movement mechanisms tailored to the specific task, thereby improving handling efficiency while maintaining manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11379783B2Package storage system and method of controlling same
Publication Date: 2022.07.05 LG ELECTRONICS INC
  • US11379783B2 patent drawing
  • US11379783B2 patent drawing
  • US11379783B2 patent drawing

AI summary

A method of controlling a package storage system may include a storage unit that is loaded in a delivery vehicle and stores one or more packages. The method may include: receiving delivery information of the packages from a scanner; storing slot information of slots in which the packages are stored and the delivery information of the packages, in a matched manner; determining, on the basis of the delivery information and driving information of the delivery vehicle, the package to be withdrawn among the packages; and outputting, on the basis of the delivery information and the slot information, a notification command for providing a notification of the slot in which the package to be withdrawn is stored.