AI Power Management in Multi-Die Stacks for Thermal Limits

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Solution Overview

Problem

The thermal design power (TDP) envelope of processors is limited by insufficient thermal dissipation in multi-die stacks, which restricts their operating speed due to the close proximity of high-performance dies, leading to potential overheating.

Innovation Solution

Incorporating artificial intelligence (AI) architecture circuitry within the CPU dies to manage power consumption by dynamically adjusting operational parameters such as power states, voltages, and frequencies, and integrating through silicon vias (TSVs) for efficient data transfer, thereby reducing thermal concentration and enhancing power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple high-performance dies are stacked in close proximity to increase processing power, then productivity is improved, but temperature increases due to insufficient thermal dissipation

Engineering Contradiction:
Improveprocessing powerVSAvoidthermal concentration
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The processor is divided into multiple separate dies stacked vertically, with each die being a distinct functional unit. This segmentation allows independent thermal management for each die while maintaining high processing power through parallel operation of multiple dies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The processor transitions from a traditional planar (2D) layout to a vertical (3D) stacked architecture. By arranging dies in the vertical dimension rather than spreading them horizontally, the design achieves higher processing power density while enabling improved thermal dissipation through the vertical stacking configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If multiple dies are stacked in vertical alignment to reduce form factor, then volume is reduced, but temperature increases due to thermal concentration

Engineering Contradiction:
Improveform factorVSAvoidthermal concentration
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The processor adopts a vertical 3D stacked architecture instead of a horizontal 2D layout, compressing the form factor in the horizontal plane while managing thermal issues through the vertical arrangement and associated thermal management structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Thermal management structures are introduced as intermediary components between the stacked dies to facilitate heat dissipation. These structures act as mediators that transfer and distribute thermal energy from the high-density die stack to the surrounding environment, preventing thermal concentration despite the compact vertical arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If AI architecture circuitry is added to manage power consumption dynamically, then power management is improved, but device complexity increases

Engineering Contradiction:
Improvepower consumption managementVSAvoidcircuitry complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The AI architecture circuitry is integrated into the existing processor dies, serving multiple functions including workload inference, power management decisions, and coordination with the power management engine. This multi-functionality reduces the need for separate dedicated circuits, thereby limiting the increase in device complexity while achieving dynamic power consumption management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The processor incorporates AI circuitry that enables the system to autonomously monitor its own workload and power consumption, making real-time adjustments without external intervention. This self-service capability allows dynamic power management while keeping the added complexity contained within the processor itself.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11822410B2Multi-die stacks with power management
Publication Date: 2023.11.21 INTEL CORP
  • US11822410B2 patent drawing
  • US11822410B2 patent drawing
  • US11822410B2 patent drawing

AI summary

Methods and apparatus to provide power management for multi-die stacks using artificial intelligence are disclosed. An example integrated circuit (IC) package includes a computer processor unit (CPU) die, a memory die, inference engine circuitry within the CPU die, the inference engine circuitry to infer, based on a first machine learning model, a workload for at least one of the CPU die or the memory die, and power management engine circuitry within the CPU die, the power management engine circuitry distinct from the inference engine circuitry, the power management engine circuitry to adjust, based on a second machine learning model different than the first machine learning model, operational parameters associated with the at least one of the CPU die or the memory die, the inferred workload to be an input to the second machine learning model.