AI-Robotic Battery Material Screening for Faster Recipe Optimization

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Solution Overview

Problem

Conventional material research and development is inefficient and time-consuming, often taking 10-20 years and incurring significant human and financial costs due to reliance on human intuition and manual decision-making.

Innovation Solution

The implementation of a Materials Artificial Intelligence Robotics-driven System (MARS) that combines machine learning, a knowledge database, robotic preparation, and robotic testing to accelerate the discovery and optimization of advanced materials, particularly for battery applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional manual methods are used for material research and development, then human intuition and manual decision-making can be applied, but the development cycle becomes extremely long (10-20 years) and costs become enormous

Engineering Contradiction:
Improvemanual decision-making capabilityVSAvoiddevelopment cycle
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical operations with an automated robotic system. The robotic platform performs high-throughput experimentation, material synthesis, and testing operations that were previously done manually, thereby dramatically reducing the development cycle while maintaining operational capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements self-service through autonomous operation of the robotic platform. The robotic system can independently execute experimental protocols, handle materials, perform measurements, and iterate through design spaces without continuous human intervention, enabling 24/7 operation and accelerating material discovery

Inventive Principle:
Principle #25Self-service

2Reliability

If conventional manual methods are used for material research and development, then human expertise can be applied, but the financial costs and human resources required become enormous

Engineering Contradiction:
Improvehuman expertiseVSAvoidfinancial costs
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent introduces machine learning algorithms as an intermediary between human expertise and experimental execution. The ML models process and learn from experimental data, identify promising material compositions, and guide the robotic system, thereby capturing human expertise in a computable form that reduces the need for extensive manual experimentation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the parameters of experimentation by implementing high-throughput parallel testing and automated material synthesis. This allows systematic exploration of composition spaces with precise control over material parameters, reducing the number of experiments needed compared to conventional sequential manual methods

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high-throughput automation is implemented, then the development cycle is dramatically reduced, but the system complexity increases significantly

Engineering Contradiction:
Improveresearch and development throughputVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic platform is designed as a universal system that can perform multiple functions: material synthesis, sample preparation, experimental testing, and data collection. This multi-functionality consolidates what would otherwise require multiple separate systems into a single integrated platform, managing complexity while maintaining high throughput

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12321854B2Materials artificial intelligence robotics-driven methods and systems
Publication Date: 2025.06.03 AUTOMAT SOLUTIONS INC
  • US12321854B2 patent drawing
  • US12321854B2 patent drawing
  • US12321854B2 patent drawing

AI summary

A system, computer program product and a method to predict an objective function based on a recipe, and generate, via a machine learning model, a plurality of proposed different recipes of battery materials for optimizing at least objective function. Instances of the different proposed recipes of battery materials are prepared and deposited into an electrochemical module by a robotic preparation module. A robotic testing module executes a plurality of formulation characteristic tests on each deposited recipe instance and updates the machine learning model with a result of at least one of the formulation characteristic tests.