Air-Breathing Lithium Cells Using Solid-State Electrolytes

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Solution Overview

Problem

Conventional lithium-ion batteries face safety concerns due to flammable electrolytes, thermal runaway, and internal shorts, which can lead to catastrophic events, especially in high-capacity applications like electric vehicles and portable electronics.

Innovation Solution

Development of air-breathing lithium cells with a catalytic oxygen cathode, stabilized zirconia electrolyte, and a lithium-based anode, which eliminates the need for combustible liquid-phase electrolytes and transition metal oxides, using solid-state fast ion conductors for enhanced safety and high-rate capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium-ion batteries use flammable liquid electrolytes and transition metal oxide cathodes, then high energy density can be achieved, but safety concerns arise due to thermal runaway and internal shorts

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid (stabilized zirconia electrolyte), fundamentally altering the safety characteristics while maintaining ionic conductivity. This parameter change eliminates flammability and thermal runaway risks associated with liquid electrolytes, resolving the safety concern while preserving energy storage functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite cathode structure combining catalytic materials with oxygen-conducting materials (such as stabilized zirconia). This composite approach enables the cathode to function both as an electroactive material and as an oxygen transport medium, achieving high energy density while eliminating the need for separate liquid electrolyte components that pose safety risks

Inventive Principle:
Principle #40Composite materials

2Reliability

If air-breathing cells use solid-state fast ion conductors, then safety is improved by eliminating flammable electrolytes, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidcell structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stabilized zirconia electrolyte serves multiple functions simultaneously: it acts as the solid-state ionic conductor replacing the liquid electrolyte, serves as the oxygen transport medium for the air-breathing cathode, and provides structural support. This multi-functionality reduces the number of separate components needed, thereby simplifying the overall cell structure despite using advanced solid-state materials

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts and eliminates the separate liquid electrolyte component and transition metal oxide cathode from the conventional battery structure. By integrating oxygen transport and ionic conduction into a single solid-state electrolyte layer, the design reduces component count and simplifies assembly while maintaining safety benefits

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air-breathing lithium cells achieve significantly higher specific energy and energy density while reducing the risk of thermal runaway and internal shorts, providing a safer and more reliable energy storage solution with improved rate capability and reduced weight.

Implementation Method 1

a stabilized zirconia electrolyte for selective oxygen anion transport

Methodology Applied
Scientific EffectOxygen anion transport: Ion Exchange

Implementation Method 2

a catalytic oxygen cathode

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

a lithium-based anode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

using solid-state fast ion conductors for enhanced safety and high-rate capability

Methodology Applied
Scientific EffectFast ion conduction: Fast Ion Conductor

Data Source

PatentUS8778546B2Air breathing lithium power cells
Publication Date: 2014.07.15 LAWRENCE LIVERMORE NAT SECURITY LLC
  • US8778546B2 patent drawing
  • US8778546B2 patent drawing
  • US8778546B2 patent drawing

AI summary

A cell suitable for use in a battery according to one embodiment includes a catalytic oxygen cathode; a stabilized zirconia electrolyte for selective oxygen anion transport; a molten salt electrolyte; and a lithium-based anode. A cell suitable for use in a battery according to another embodiment includes a catalytic oxygen cathode; an electrolyte; a membrane selective to molecular oxygen; and a lithium-based anode.