Pressure-Driven Ventilation in Air-to-Air Bushings for Cooling

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Solution Overview

Problem

Current air-to-air through-wall bushings face challenges in maintaining adequate cooling, especially when operating near current limits, as they rely on natural convection which may not be sufficient in all scenarios.

Innovation Solution

The implementation of a ventilation channel with openings at both ends of the bushing, utilizing a pressure difference across the wall to drive airflow through the channel, allowing cooling air to flow without the need for forced circulation, such as a fan or compressor, by leveraging intentional pressure differences for effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If natural convection cooling is used, then the bushing structure is simple, but the cooling efficiency is insufficient when operating near current limits

Engineering Contradiction:
Improvebushing cooling efficiencyVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The bushing utilizes the existing pressure difference across the wall to drive cooling air through the ventilation channel automatically, without requiring external fans or compressors. The system serves itself by leveraging the building's intentional overpressure to create the cooling airflow.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention employs pneumatic principles by using pressure differential to drive air flow through the ventilation channel. The pressure difference between the two sides of the wall creates a forced convection current that enhances cooling efficiency.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If forced air circulation is used, then the cooling efficiency is improved, but the device complexity increases due to need for fan or compressor

Engineering Contradiction:
Improvebushing cooling efficiencyVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The bushing utilizes the existing pressure difference across the wall to drive cooling air through the ventilation channel automatically, without requiring external fans or compressors. The system serves itself by leveraging the building's intentional overpressure to create the cooling airflow.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention employs pneumatic principles by using pressure differential to drive air flow through the ventilation channel. The pressure difference between the two sides of the wall creates a forced convection current that enhances cooling efficiency.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Temperature

If ventilation channel with pressure-driven flow is used, then the cooling efficiency is improved, but the reliance on pressure difference stability is increased

Engineering Contradiction:
Improvebushing cooling efficiencyVSAvoidcooling performance reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The invention changes the cooling mechanism from natural convection to pressure-driven forced convection. By utilizing the pressure difference as a driving parameter, the system achieves higher cooling efficiency while the intentional overpressure in the building provides a stable operating condition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures efficient cooling of the bushing by utilizing ambient air pressure differences to drive airflow through the ventilation channel, effectively addressing the limitations of natural convection and maintaining reliable operation near current limits.

Implementation Method 1

providing a pressure difference between a first pressure on a first side of the wall and a second pressure on a second side of the wall, and allowing ambient air to pass through the ventilation channel within the bushing, from the ventilation inlet to the ventilation outlet, forming an airflow through the ventilation channel driven by the provided pressure difference

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

cooling air to pass through a ventilation channel within the bushing

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12165786B2Air-cooled air-to-air bushing
Publication Date: 2024.12.10 HITACHI ENERGY LTD
  • US12165786B2 patent drawing

AI summary

The present disclosure relates to an air-to-air through-wall bushing including a conductor, insulation surrounding the conductor, a ventilation inlet at a first end of the bushing, and a ventilation outlet at a second end of the bushing. The bushing is arranged through a wall and a pressure difference between a first pressure on a first side of the wall and a second pressure on a second side of the wall is provided The inlet and outlet allow cooling air to pass through a ventilation channel within the bushing driven by the provided pressure difference.