Air Cleaner Outlet Grille with Inclined Vanes

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Solution Overview

Problem

Conventional air cleaners with outlets at the top often suffer from reduced space utilization and performance due to their design, which limits the use of the top surface and can lead to re-introduction of discharged air into the inlet, causing inefficiencies and interference with discharged air flow.

Innovation Solution

The air cleaner design features a first body with an elongated cylindrical shape and an outlet grille with inclined vanes that direct airflow upward, combined with a second body providing a flat surface for improved space utilization and a guide wall to prevent airflow re-introduction, enhancing airflow control and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the outlet is provided at the top of the air cleaner body, then the filtered air can be discharged upward to quickly improve indoor air quality, but the top surface utilization is limited and structures placed on top may cover the outlet reducing performance

Engineering Contradiction:
Improveair cleaning performanceVSAvoidtop surface utilization area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The air cleaner body is divided into two separate bodies: a first body containing the outlet and airflow generation components, and a second body providing a flat top surface. This segmentation allows the outlet to be positioned on the first body while the second body provides additional usable top surface area that does not interfere with air discharge.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a single-body design to a two-body stacked configuration, utilizing the vertical dimension to separate the airflow function (first body) from the surface utilization function (second body). This dimensional approach allows both functions to coexist without interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a fan is provided at the top to blow filtered air a long distance, then the air cleaning effectiveness is improved, but the device occupies more space and reduces space utilization

Engineering Contradiction:
Improveair cleaning effectivenessVSAvoiddevice volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The fan integrated into the first body serves multiple functions: it generates airflow for discharge and can direct air horizontally along the second body's surface. This multi-functionality improves air cleaning effectiveness without requiring additional separate components that would increase device volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the outlet grille defines the top surface of the body, then the structure is simplified, but the flat surface area is narrow making it difficult to place items

Engineering Contradiction:
Improvestructural complexityVSAvoidflat surface area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The air cleaner is segmented into a first body (containing the outlet grille for airflow function) and a second body (providing the flat top surface). This segmentation resolves the contradiction by separating the airflow discharge function from the surface utilization function, allowing both to be optimized independently.

Inventive Principle:
Principle #1Segmentation

4Productivity

If discharged air flows outward in all directions from the top outlet, then air quality improves quickly, but the air may be re-introduced into the inlet causing inefficiency

Engineering Contradiction:
Improveair quality improvement speedVSAvoidairflow efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The second body acts as an intermediary surface that guides the airflow. Discharged air from the first body's outlet flows horizontally along the second body's surface toward the inlet side, where it is directed away from the inlet opening, preventing re-introduction while maintaining efficient airflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The airflow is preliminarily directed horizontally along the second body surface before reaching the inlet area. This preliminary action prevents the discharged air from being drawn back into the inlet, avoiding energy loss and improving overall airflow efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves airflow efficiency by minimizing re-introduction of discharged air into the inlet and allows for better utilization of the top space, reducing flow interference and enhancing overall performance and user convenience.

Implementation Method 1

an outlet grille provided with the outlet and defining a top or upper surface of the body

Methodology Applied
Scientific EffectAerodynamic force: Aerofoil

Implementation Method 2

a guide wall to prevent airflow re-introduction, enhancing airflow control and efficiency

Methodology Applied
Scientific EffectFlow direction control: Flow Separation

Data Source

PatentUS20240017199A1Air cleaner
Publication Date: 2024.01.18 LG ELECTRONICS INC
  • US20240017199A1 patent drawing
  • US20240017199A1 patent drawing
  • US20240017199A1 patent drawing

AI summary

An air cleaner includes: a first body having an inlet and an outlet that is open at top; a filter disposed inside the first body and facing the inlet; a blower fan disposed between the inlet and the outlet, inside the first body, to generate an air flow from the inlet to the outlet; a blower motor disposed inside the first body and configured to rotate the blower fan; and a second body spaced upward from the outlet and disposed over the first body, wherein the first body includes an outlet grille that is disposed on the outlet and has a plurality of vanes extending from an upper end of a circumferential wall of the first body toward a central portion of the first body, and the outlet grille is inclined upward toward the central portion of the first body from the circumferential wall of the first body.