Air Column Single Port Design for Electronic Atomization Power Supply

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Solution Overview

Problem

The oil easily enters the pneumatic trigger switch of the power supply component in electronic atomization devices, causing trigger failure and impacting the normal function of the device.

Innovation Solution

A power supply component design featuring an outer housing with a collecting cavity, a fixing holder, and an airflow trigger, where the air column has only one air port on its side wall, preventing oil from entering the air column and ensuring proper airflow trigger functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If oppositely arranged air ports are provided in the air column, then airflow convection is enhanced, but oil enters the air column through these ports causing trigger failure

Engineering Contradiction:
Improveairflow convection speedVSAvoidtrigger switch reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent removes one of the two oppositely arranged air ports from the air column, extracting the harmful pathway that allows oil to enter. By keeping only a single air port, the design eliminates the convection current that draws oil into the trigger mechanism while preserving sufficient airflow for proper trigger operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air column structure is segmented into functional zones: the remaining single air port provides controlled airflow entry, the oil-resistant cavity isolates the trigger mechanism from oil exposure, and the atomization component separates the liquid reservoir from the trigger assembly. This segmentation prevents oil migration while maintaining airflow functionality.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a single air port is provided in the air column, then oil entry is prevented, but airflow convection is reduced

Engineering Contradiction:
Improvetrigger switch reliabilityVSAvoidairflow convection speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The oil-resistant cavity acts as an intermediary structure between the air port and the trigger mechanism. It mediates the airflow by allowing convective air movement through the single air port while physically blocking oil from reaching the trigger, thus decoupling the airflow function from the oil-exposure risk.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful function of oil entry is extracted and isolated into a dedicated oil-resistant cavity that is sealed off from the trigger mechanism. This allows the air port to fulfill its airflow purpose without the harmful side effect of oil contamination, as the cavity captures and contains any potential oil exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of moving object

If the air column is positioned close to the atomization component, then device compactness is improved, but oil easily enters the air column

Engineering Contradiction:
Improvedevice volumeVSAvoidoil contamination
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The oil-resistant cavity serves as a protective intermediary between the air column and the atomization component. It creates a sealed barrier that allows the air column to be positioned close to the atomization component for compactness while preventing oil from the atomization area from reaching the air column and trigger mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The oil-resistant cavity is formed using flexible sealing structures and thin film barriers that effectively block oil migration. These sealing elements create a protective envelope around the trigger mechanism, allowing close proximity to the atomization component while maintaining oil resistance through the flexible barrier properties of the cavity structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents oil from entering the air column, maintaining the sensitivity of the airflow trigger and ensuring the electronic atomization device operates normally by limiting airflow convection through a single air port.

Implementation Method 1

When convection is occurred through these oppositely arranged air ports, the tobacco juice will enter the air column through one of these air ports

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12059036B2Power supply component of electronic atomization device and electronic atomization device
Publication Date: 2024.08.13 HONG KONG IVPS INT LTD
  • US12059036B2 patent drawing
  • US12059036B2 patent drawing
  • US12059036B2 patent drawing

AI summary

The present is disclosure relates to a power supply component of an electronic atomization device. The power supply component includes an outer housing, a fixing holder, and an airflow trigger. The outer housing is provided with a collecting cavity. The fixing holder is installed on the bottom of collecting cavity. The bottom of the fixing holder is provided with an accommodating cavity. The airflow trigger locates at the open end of the accommodating cavity and forms a closed space with the accommodating cavity. The power supply component further includes an air column with one end closed. The open end of the air column communicates with the enclosed space. The side wall of the air column is provided with an air port in the collecting cavity to make the closed space and the collecting cavity connected.